EP0945200A1 - Moule de fonderie et procédé de fabrication - Google Patents
Moule de fonderie et procédé de fabrication Download PDFInfo
- Publication number
- EP0945200A1 EP0945200A1 EP98123690A EP98123690A EP0945200A1 EP 0945200 A1 EP0945200 A1 EP 0945200A1 EP 98123690 A EP98123690 A EP 98123690A EP 98123690 A EP98123690 A EP 98123690A EP 0945200 A1 EP0945200 A1 EP 0945200A1
- Authority
- EP
- European Patent Office
- Prior art keywords
- molding material
- binder
- molding
- weight
- mold
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Withdrawn
Links
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 5
- 238000005266 casting Methods 0.000 title claims description 19
- 238000000034 method Methods 0.000 title claims description 15
- 239000011230 binding agent Substances 0.000 claims abstract description 13
- 239000000203 mixture Substances 0.000 claims abstract description 9
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 9
- 229910052782 aluminium Inorganic materials 0.000 claims abstract description 7
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 claims abstract description 7
- 238000005058 metal casting Methods 0.000 claims abstract description 6
- 239000004927 clay Substances 0.000 claims abstract description 5
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 claims abstract 6
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 claims abstract 3
- 229910052802 copper Inorganic materials 0.000 claims abstract 3
- 239000010949 copper Substances 0.000 claims abstract 3
- 229910052742 iron Inorganic materials 0.000 claims abstract 3
- 229920002472 Starch Polymers 0.000 claims abstract 2
- 239000000956 alloy Substances 0.000 claims abstract 2
- 229910045601 alloy Inorganic materials 0.000 claims abstract 2
- 235000019698 starch Nutrition 0.000 claims abstract 2
- 239000008107 starch Substances 0.000 claims abstract 2
- 239000012778 molding material Substances 0.000 claims description 24
- 239000008187 granular material Substances 0.000 claims description 12
- 238000000465 moulding Methods 0.000 claims description 7
- UQSXHKLRYXJYBZ-UHFFFAOYSA-N Iron oxide Chemical compound [Fe]=O UQSXHKLRYXJYBZ-UHFFFAOYSA-N 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 4
- 239000007769 metal material Substances 0.000 claims description 3
- 239000000126 substance Substances 0.000 claims description 3
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 claims description 2
- 229910052500 inorganic mineral Inorganic materials 0.000 claims 2
- 239000011707 mineral Substances 0.000 claims 2
- 229910002090 carbon oxide Inorganic materials 0.000 claims 1
- 239000013528 metallic particle Substances 0.000 abstract 3
- 239000000843 powder Substances 0.000 abstract 1
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N silicon dioxide Inorganic materials O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 10
- 238000001816 cooling Methods 0.000 description 8
- 239000004576 sand Substances 0.000 description 5
- 229910052845 zircon Inorganic materials 0.000 description 5
- GFQYVLUOOAAOGM-UHFFFAOYSA-N zirconium(iv) silicate Chemical compound [Zr+4].[O-][Si]([O-])([O-])[O-] GFQYVLUOOAAOGM-UHFFFAOYSA-N 0.000 description 5
- 239000003110 molding sand Substances 0.000 description 4
- 239000006004 Quartz sand Substances 0.000 description 3
- 235000013339 cereals Nutrition 0.000 description 3
- 235000013312 flour Nutrition 0.000 description 2
- 238000002844 melting Methods 0.000 description 2
- 230000008018 melting Effects 0.000 description 2
- 229910052751 metal Inorganic materials 0.000 description 2
- 239000002184 metal Substances 0.000 description 2
- 239000010453 quartz Substances 0.000 description 2
- 229910052799 carbon Inorganic materials 0.000 description 1
- 150000001875 compounds Chemical class 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000000155 melt Substances 0.000 description 1
- 229910044991 metal oxide Inorganic materials 0.000 description 1
- 150000002739 metals Chemical class 0.000 description 1
- 238000010120 permanent mold casting Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008929 regeneration Effects 0.000 description 1
- 238000011069 regeneration method Methods 0.000 description 1
- 238000007711 solidification Methods 0.000 description 1
- 230000008023 solidification Effects 0.000 description 1
Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22C—FOUNDRY MOULDING
- B22C1/00—Compositions of refractory mould or core materials; Grain structures thereof; Chemical or physical features in the formation or manufacture of moulds
Definitions
- the invention relates to a method for producing Casting molds for metal casting by molding a model with a free-flowing using a water-based binder setable molding material and one according to the process manufactured mold.
- the foundries are pourable in the metal foundries and mechanically solidifiable substances used, whereby before especially the easy and cheap to produce molding sand Scope used.
- a binder e.g. B. sound, which Water is added.
- Such a molding material is not only cheap, but also has little or no impact on the environment also simple and easy to prepare after use and reuse with it.
- the invention has for its object a method of type described at the outset so that a Casting mold can be produced from a molding material, on the one hand is easy to shape and easy to reprocess and on the other hand has a high thermal conductivity, the one ensures rapid cooling of the casting.
- This object is achieved in that as Molding material with a granulate made of a metallic material a grain size of 0.01 to 2 mm is used, the 1 to 20% by weight of the binder is added, the molding material then into a mold box containing a model plate filled and the filled molding material in the molding box is compressed.
- the molding material according to the invention advantageously consists of Aluminum, which is not only high thermal conductivity, but also a relatively low specific one Has weight so that the mold as such is light remains manageable.
- the metallic granulate becomes advantageous bound with a clay / water mixture, whereby here a clay / water mixture of 5 wt.% each as advantageous has highlighted.
- a molded material prepared in this way remains free-flowing so that it is poured into the molding box can be. Then the molding material is in Compressed in the usual way so that a dimensionally stable shape which is advantageous for casting engine blocks or similar parts is suitable.
- the thermal conductivity of the molding material can be caused by the choice of granules and on the other hand by adding Quartz, zircon etc. can be set in a wide range, so that the desired cooling rate in the casting is obtained.
- Molding material can cool down by 20% to 40%, respectively reduced after setting and choosing the metallic granules become. This makes it possible to compare one to produce fine-grained cast structure to conventional sand molds.
- Curve 1 shows a mold shape.
- the Curves 2 and 3 a casting mold made of zircon sand or quartz sand and curve 4 a mold in which the granules made of aluminum with a grain size of approx. 0.3 mm. From the illustration it can be seen that with a cast in a mold the cooling of the melt due to the large Heat capacity of the mold runs very quickly, whereby the solidification process, which is completed at about 480 ° C is done within a minute. The cooling behavior in a conventional zircon or Quartz sand mold lasts considerably longer than with permanent mold casting and is over seven minutes. In an inventive Casting mold with a molding sand with a granulate Aluminum with a grain size of 0.3 mm becomes the same Degree of cooling reached in less than five minutes, so that there is a much more fine-grained structure here.
- the invention ensures on the one hand that the so prepared Casting cast made cooled in a short time is, on the other hand, ensures that the manufacturing cost not bigger for such a mold is more essential than with conventional sand molds bring worse cooling behavior with it.
- the compression of the molding material in the mold takes place on best that the molding material in the mold is pneumatic or mechanically, for example by means of one of one Press actuated stamp is compressed.
- a special one good impression of the model can be achieved that the molding material pneumatically and mechanically is densified.
- carbon can be buried.
- Also can be used for control metallic oxides are added to the thermal conductivity be, for example iron oxide.
- Casting mold depends on the molding material used Also suitable for higher melting casting compounds and after easy to recycle their use.
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Mechanical Engineering (AREA)
- Mold Materials And Core Materials (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| DE19813847 | 1998-03-27 | ||
| DE1998113847 DE19813847A1 (de) | 1998-03-27 | 1998-03-27 | Gießform und Verfahren zu deren Herstellung |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| EP0945200A1 true EP0945200A1 (fr) | 1999-09-29 |
Family
ID=7862732
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP98123690A Withdrawn EP0945200A1 (fr) | 1998-03-27 | 1998-12-12 | Moule de fonderie et procédé de fabrication |
Country Status (2)
| Country | Link |
|---|---|
| EP (1) | EP0945200A1 (fr) |
| DE (1) | DE19813847A1 (fr) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1216771A3 (fr) * | 2000-11-28 | 2006-10-04 | Dr.Ing. h.c.F. Porsche Aktiengesellschaft | Noyau inséré pour la fabrication d'un moule de fonderie et procédé pour la fabrication d'un tel moule de fonderie |
Families Citing this family (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE102014110826A1 (de) * | 2014-07-30 | 2016-02-04 | Fritz Winter Eisengiesserei Gmbh & Co. Kg | Verfahren zum Gießen von Gussteilen |
Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5581041A (en) * | 1978-12-12 | 1980-06-18 | Sintokogio Ltd | Mold molding method |
| JPS5650755A (en) * | 1979-09-28 | 1981-05-08 | Honda Motor Co Ltd | Mold for production of aulminum alloy casting |
| JPS61293624A (ja) * | 1985-06-21 | 1986-12-24 | Aisin Takaoka Ltd | 鋳型材料 |
| JPS63140739A (ja) * | 1986-12-02 | 1988-06-13 | Daido Steel Co Ltd | 鋳型 |
| JPH08229631A (ja) * | 1995-02-23 | 1996-09-10 | Mitsubishi Heavy Ind Ltd | 銅合金用鋳型 |
| US5722038A (en) * | 1989-09-15 | 1998-02-24 | Mclaughlin; Timothy M. | Mold element construction and related method |
-
1998
- 1998-03-27 DE DE1998113847 patent/DE19813847A1/de not_active Withdrawn
- 1998-12-12 EP EP98123690A patent/EP0945200A1/fr not_active Withdrawn
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5581041A (en) * | 1978-12-12 | 1980-06-18 | Sintokogio Ltd | Mold molding method |
| JPS5650755A (en) * | 1979-09-28 | 1981-05-08 | Honda Motor Co Ltd | Mold for production of aulminum alloy casting |
| JPS61293624A (ja) * | 1985-06-21 | 1986-12-24 | Aisin Takaoka Ltd | 鋳型材料 |
| JPS63140739A (ja) * | 1986-12-02 | 1988-06-13 | Daido Steel Co Ltd | 鋳型 |
| US5722038A (en) * | 1989-09-15 | 1998-02-24 | Mclaughlin; Timothy M. | Mold element construction and related method |
| JPH08229631A (ja) * | 1995-02-23 | 1996-09-10 | Mitsubishi Heavy Ind Ltd | 銅合金用鋳型 |
Non-Patent Citations (5)
| Title |
|---|
| DATABASE WPI Section Ch Week 8706, Derwent World Patents Index; Class A28, AN 87-039096, XP002110132 * |
| PATENT ABSTRACTS OF JAPAN vol. 004, no. 123 (M - 029) 30 August 1980 (1980-08-30) * |
| PATENT ABSTRACTS OF JAPAN vol. 005, no. 108 (M - 078) 14 July 1981 (1981-07-14) * |
| PATENT ABSTRACTS OF JAPAN vol. 012, no. 392 (M - 755) 19 October 1988 (1988-10-19) * |
| PATENT ABSTRACTS OF JAPAN vol. 097, no. 001 31 January 1997 (1997-01-31) * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| EP1216771A3 (fr) * | 2000-11-28 | 2006-10-04 | Dr.Ing. h.c.F. Porsche Aktiengesellschaft | Noyau inséré pour la fabrication d'un moule de fonderie et procédé pour la fabrication d'un tel moule de fonderie |
Also Published As
| Publication number | Publication date |
|---|---|
| DE19813847A1 (de) | 1999-09-30 |
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| 18D | Application deemed to be withdrawn |
Effective date: 20000417 |