EP2544902A1 - Procédé et dispositif destinés à la fabrication d'un produit en forme de plaque à surface décorée - Google Patents

Procédé et dispositif destinés à la fabrication d'un produit en forme de plaque à surface décorée

Info

Publication number
EP2544902A1
EP2544902A1 EP11700660A EP11700660A EP2544902A1 EP 2544902 A1 EP2544902 A1 EP 2544902A1 EP 11700660 A EP11700660 A EP 11700660A EP 11700660 A EP11700660 A EP 11700660A EP 2544902 A1 EP2544902 A1 EP 2544902A1
Authority
EP
European Patent Office
Prior art keywords
printing
digital
decor
printed
decorative element
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
EP11700660A
Other languages
German (de)
English (en)
Other versions
EP2544902B1 (fr
Inventor
Raimund Hagspiel
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Fritz Egger GmbH and Co OG
Original Assignee
Fritz Egger GmbH and Co OG
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Family has litigation
First worldwide family litigation filed litigation Critical https://patents.darts-ip.com/?family=43972716&utm_source=google_patent&utm_medium=platform_link&utm_campaign=public_patent_search&patent=EP2544902(A1) "Global patent litigation dataset” by Darts-ip is licensed under a Creative Commons Attribution 4.0 International License.
Application filed by Fritz Egger GmbH and Co OG filed Critical Fritz Egger GmbH and Co OG
Priority to PL11700660T priority Critical patent/PL2544902T3/pl
Publication of EP2544902A1 publication Critical patent/EP2544902A1/fr
Application granted granted Critical
Publication of EP2544902B1 publication Critical patent/EP2544902B1/fr
Active legal-status Critical Current
Anticipated expiration legal-status Critical

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C1/00Processes, not specifically provided for elsewhere, for producing decorative surface effects
    • B44C1/24Pressing or stamping ornamental designs on surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/043Ornamental plaques, e.g. decorative panels, decorative veneers containing wooden elements
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44CPRODUCING DECORATIVE EFFECTS; MOSAICS; TARSIA WORK; PAPERHANGING
    • B44C5/00Processes for producing special ornamental bodies
    • B44C5/04Ornamental plaques, e.g. decorative panels, decorative veneers
    • B44C5/0461Ornamental plaques, e.g. decorative panels, decorative veneers used as wall coverings
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F11/00Designs imitating artistic work
    • B44F11/04Imitation of mosaic or tarsia-work patterns
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F9/00Designs imitating natural patterns
    • B44F9/02Designs imitating natural patterns wood grain effects
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B44DECORATIVE ARTS
    • B44FSPECIAL DESIGNS OR PICTURES
    • B44F9/00Designs imitating natural patterns
    • B44F9/04Designs imitating natural patterns of stone surfaces, e.g. marble
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F13/00Coverings or linings, e.g. for walls or ceilings
    • E04F13/07Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor
    • E04F13/08Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements
    • E04F13/0866Coverings or linings, e.g. for walls or ceilings composed of covering or lining elements; Sub-structures therefor; Fastening means therefor composed of a plurality of similar covering or lining elements composed of several layers, e.g. sandwich panels or layered panels
    • EFIXED CONSTRUCTIONS
    • E04BUILDING
    • E04FFINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS
    • E04F15/00Flooring
    • E04F15/02Flooring or floor layers composed of a number of similar elements
    • E04F15/10Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials
    • E04F15/107Flooring or floor layers composed of a number of similar elements of other materials, e.g. fibrous or chipped materials, organic plastics, magnesite tiles, hardboard, or with a top layer of other materials composed of several layers, e.g. sandwich panels

Definitions

  • the invention relates to a method for producing a plate-shaped product with a surface having a decor, wherein on a base body, which is formed from a carrier plate made of wood material, laminate and / or from a compact plate, by means of at least one printing cylinder unit a decor is printed. Furthermore, the invention relates to an apparatus for producing a plate-shaped product having a decorative surface, with at least one printing roller unit for printing a decoration on a base body, which consists of a
  • Support plate made of wood material, made of laminate and / or is formed from a compact plate.
  • WO 2006/002917 A2 which is attributed to the Applicant, describes a method for producing a panel having a surface having a decor, the plate being made of a lignocellulosic material-based carrier material.
  • an already ground, to be provided with a decor, especially a wood decor surface is attributed to the Applicant.
  • WO 98/26936 A1 discloses a process for producing resin-impregnated decorative papers for coating carrier plates.
  • the so coated carrier plates (laminates) are intended especially for the furniture industry.
  • resin-impregnated paper by means of a digital printer, in particular
  • Laser printer printed with a digital image.
  • the frequency of repetition of the decoration can basically only be influenced by the diameter and the length of the pressure rollers. However, both parameters can not be varied arbitrarily, but are limited for technical reasons.
  • the present invention has for its object to provide a method and an apparatus of the type mentioned, which at relatively high flow rate or
  • Support plate made of wood material, laminate and / or formed from a compact plate base body is essentially characterized in that by means of
  • At least one digital printhead at least one
  • At least one decorative element is printed by means of the at least one digital printhead in time before the decoration on the base body, which surrounds at least one decorative element.
  • Printing roll plant for printing a decor on a base plate made of wood-based material, laminate and / or from a compact disk formed accordingly comprises at least one digital printhead for printing at least one decorative element to one or more
  • At least one decorative element by means of at least one
  • Digital printhead is printed in time before the decor on the body, which surrounds at least one decorative element.
  • the invention is thus based on the idea of gravure printing and
  • the top of a carrier plate has a relatively low printing speed.
  • the at least one digital print head is only used for partial printing of the upper side of a plate-shaped main body or a carrier plate, so that the printing speed and thus the performance is higher than in a system which exclusively uses digital printing.
  • the colors required for a digital press are only used for partial printing of the upper side of a plate-shaped main body or a carrier plate, so that the printing speed and thus the performance is higher than in a system which exclusively uses digital printing.
  • Inks cost a multiple of the printing inks that can be used in generic gravure printing systems.
  • the device of the invention is thus characterized by essential
  • Basic body to be printed with at least one decorative element is not in terms of digital printing
  • a further advantage of the solution according to the invention results in relation to an already existing engraved printing roll in that the decoration printed by means of the printing roll is varied by means of the at least one digital printing head.
  • the ship's bottom decoration can be provided with longitudinal and transverse lines, in order to achieve the joint optics of the
  • the at least one decorative element which is printed by means of the at least one digital print head can be one or more decorative elements of the following types of decorative elements: a) Decorative elements which reproduce the structure of the material to be imitated. That can be done with wood
  • Feeding gears, discoloration by fungi, reaction wood, etc. be. In the case of stone, these can be various discolorations, inclusions, petrefacts, etc.
  • Patterns arise, such as the representation of marginal friezes in floor panels or streets in playgrounds.
  • An advantageous embodiment of the invention is characterized in that the printing position of the at least one decorative element is predetermined on the surface to be provided with the decor according to a random principle.
  • Decorative element may in particular be the representation of a branch or another typical wood feature in a wood decor. That way you can
  • Decorative element selected from a group of decorative elements at random. So, for example
  • Digital printing are then surface-limited decorative elements, for example, branches, printed on the serving as a basis wood decor of the support plate. If one has deposited the digital data of a multiplicity of optically different decorative elements or branches in a corresponding data memory and then carries out the variant selection by means of a random generator, a corresponding multiplicity of different results
  • the application of the present invention is not limited to wood decors.
  • the number of variants of wood-based panels printed with stone, tile or other fantasy decors can also be increased.
  • Partial surfaces of the surface to be decorated with the print are printed, and that one or more not printed by means of at least one printing cylinder unit
  • Partial surfaces are printed by means of at least one digital printhead.
  • This embodiment is particularly advantageous if the at least one decorative element, which is printed by means of the at least one digital print head, has a relatively large surface area and would conceal a corresponding partial area of a previously printed decoration. Because by the partial area, which is printed after the roller printing by means of the at least one digital printhead, previously omitted in the roller pressure, ink can be saved in the roller printing.
  • the at least one pressure roller unit comprises at least one pressure roller, in particular gravure roller or blanket roller, which contains in its lateral surface at least one recess for producing a non-printed area on the plate-shaped base body or the carrier plate.
  • this embodiment also includes the ability to change the order of roller printing and digital printing
  • roller pressure does not necessarily have to be performed before the digital printing in this embodiment
  • MY / js 091763WO January 18, 2011 If required, it can also be carried out after digital printing. Furthermore, this embodiment enables an arrangement of the at least one digital printhead between two printing roller units which execute the roller printing.
  • Feed rate of the basic body to be printed can be increased.
  • a further advantageous embodiment of the invention is that the at least one digital print head is movable in the feed direction of the base body to be printed.
  • FIG. 1 shows a device having a plurality of printing stations for producing plate-shaped products with a surface having a decoration
  • Fig. 2 is a pressure roller of a printing cylinder factory for a
  • Fig. 3 is a printing roll mill with an associated
  • Fig. 4 is a plate-shaped product with a decor
  • Fig. 5 shows another plate-shaped product with a
  • a device or system 1 for the production of plate-shaped products for example, of floor, wall or ceiling panels is shown having a decorative surface.
  • a plurality of plate-shaped base bodies 2 are arranged on a conveyor belt 3, which are supplied individually in series to different processing stations 4, 5, 6, 7 and 8.
  • the transport direction of the base body 2 is indicated in Fig. 1 with an arrow and extends from left to right.
  • a plurality of individual base body 2 can also be a large-scale workpiece or an endless manufactured workpiece are processed, which is divided into individual plates (blanks) after the processing described below.
  • the workpiece or the base body 2 are made of a
  • Support plate of wood material made of laminate and / or made of at least one compact plate.
  • Compact panels are made of resin-impregnated cellulosic sheets, which are pressed under high pressure and at high temperatures in laminate presses.
  • the base bodies 2 are ground wood-based panels, for example chipboard, medium density fiberboard (MDF), high density fiberboard (HDF) or hardboard.
  • MDF medium density fiberboard
  • HDF high density fiberboard
  • the primed plate-shaped body 2 is smoothed. This is preferably carried out by means of heated, polished steel rollers (not shown), which are pressed against the base body 2 at a peripheral rotational speed which is greater or lower than the feed speed of the base body 2 over the width of the base body 2
  • the thus treated plate-shaped base body 2 has over its entire upper surface in a color, gloss level and structure even or uniform surface.
  • each of an engraved printing roller (printing cylinder) 4.11, 5.11 with dyeing and dampening rollers and a blanket cylinder 4.12, 5.12 with impression cylinder are constructed, a decor , preferably a wood decor printed.
  • the printing cylinder units 4.1, 5.1 are post-processing devices 4.2, 5.2 arranged downstream.
  • the respective post-processing device 4.2, 5.2 for example, by means of a hot air flow or by means of electromagnetic radiation, in particular UV radiation drying or
  • one or more subregions of the plate-shaped main body 2 are formed by means of at least one
  • Digital printhead 6.1 printed at least one decorative element, so that the previously printed decor remains at least partially visible or the previously printed decor the
  • Decorative element surrounds.
  • the digital print head 6.1 operates, for example, according to the principle of the jet printing technology, which in so-called
  • a short bar is below the digital application device 6.1 indicated that indicates a droplet jet or more in series positioned droplet jets.
  • the digital application device 6.1 is designed such that it transversely to the direction of movement of the main body. 2
  • the digital print head 6.1 can be printed in one color or multi-color.
  • the digital printhead 6.1 may be equipped with a color cartridge containing a single color or colored ink.
  • the digital print head 6.1 can also be provided with one or more color cartridges that comprise or form a plurality of chambers with different inks or colors, for example containing the colors yellow, blue and red as primary colors, so that the digital print head 6.1 in one Pass also several or different colors can print at the same time.
  • the decorative elements are, for example, images of branches (ie branch cross-sections), inclusions, adhesions, grain defects, grain tufts, annual rings, representations of light sapwood, feeding passages (eg woodworm holes / aisles), nail and / or screw heads, etc ..
  • the decorative elements may also be inclusions or other distinctive locations of stone or fantasy decors.
  • logos are understood.
  • the logos are, for example, company names, word markers,
  • a computer 6.2 as means for generating a dot distribution for driving the digital application device 6.1 is connected to the same.
  • the computer 6.2 processes digital control information and transmits it to the digital printhead 6.1.
  • the image data of different variants of said decorative elements and / or logos are stored in a data memory 6.3 of the computer 6.2. Furthermore, the computer 6.2 is provided with a random number generator 6.4.
  • the random number generator 6.4 is used to different variants of one or more decorative elements, e.g. Branches and bright sapwood parts to select at random and to specify the position of the respective decorative element on the support plate 2 in the X and / or Y direction also according to a random principle.
  • the computer can not only randomly select a decorative element from a variety of decorative elements, but also modify a decorative element, in particular can alienate.
  • a decorative element in particular can alienate.
  • the shape of an elliptical decorative element by varying the length of the main and / or
  • the digital application device 6.1 is followed, as before, by the roller printing units 4.1, 5.1 by a post-processing device 6.5, in order to dry the decorative element or elements previously applied.
  • a sealing layer wear protection layer
  • a UV-curable, transparent lacquer coating is applied in at least two stages.
  • the sealant contains corundum particles and / or other abrasion resistance increasing
  • Abrasion be exposed, for example, to
  • the sealing lacquer may also be free of corundum particles or other particles that increase the abrasion resistance.
  • a substantially full-surface coating of a UV-curable In the processing station 7, a substantially full-surface coating of a UV-curable,
  • the last applied coating is at least partially cured, so that the three-dimensional structuring is fixed before it cancels due to bleeding.
  • the entire upper side of the plate-shaped main body 2 can firstly be provided with a decoration, for example wood or stone decor, whereupon one or more individual surface areas of the respective one are provided with the at least one digital printer 6.1
  • a decoration for example wood or stone decor
  • Base 2 additionally printed.
  • the invention provides that with the roller printing method only a certain surface area of the respective base body 2 is printed and that the one or the non-printed areas by means of
  • a printing drum unit has at least one pressure roller
  • the pressure roller 5.12 is a
  • fantasy decors with a stone or tile pattern can be created in which a base decoration produced by the pressure roller 5.12 is replaced by decorative tiles, ornaments,
  • Intarsien brochure, logos, etc. which are printed in the initially unprinted areas 2.1 by means of digital printing, supplemented or completed.
  • Pressure roller (engraved roller or blanket cylinder 5.12) is deliberately provided with recesses (or engraving zones) 5.13, wherein in the generated by these engraving zones 2.1 areas of the plate-shaped body 2 in modified ornaments are printed with the digital printer 6.1, for example in a different color or in a different orientation or distorted etc ..
  • FIG. 3 an embodiment of a device according to the invention is shown, wherein at least one digital print head 6.1 a blanket roller 5.12 of a printing cylinder plant 5.1 is assigned.
  • the digital printer 6.1 prints on the blanket roller 5.12, the applied by means of the digital print head 6.1 decorative element to be printed on
  • a device 1 according to FIG. 1 it is in particular possible to print a decor as multicolored decor, wherein with each of the printing cylinder units 4.1, 5.1 a different color of the decoration is printed on the base body 2, and wherein a color of the multicolored decoration by means of the at least one digital printhead 6.1 having digital printing station 6 is printed on the base body 2.
  • various wood designs types of wood
  • Fig. 4 is a plan view of a plate 2 produced by the inventive method with a decor
  • the plate 2 has a Holzdielendekor 2.2, which was produced by means of pressure rollers 4.1, 5.1. Furthermore, the plate 2 on its surface decor elements 2.3 in the form of branches, by means of
  • At least one digital printhead 6.1 were generated.
  • At least one digital printhead 6.1 is connected to a controller 6.2 having a random number generator 6.4 (see FIG. 1) which randomly selects the respective branch image 2.3 as a decorative element from a group of decorative elements and also the printing position of the respective branch image 2.3 on the one with the decoration 2.2 to be provided surface of the plate 2 according to a random principle.
  • a controller 6.2 having a random number generator 6.4 (see FIG. 1) which randomly selects the respective branch image 2.3 as a decorative element from a group of decorative elements and also the printing position of the respective branch image 2.3 on the one with the decoration 2.2 to be provided surface of the plate 2 according to a random principle.

Landscapes

  • Engineering & Computer Science (AREA)
  • Architecture (AREA)
  • Civil Engineering (AREA)
  • Structural Engineering (AREA)
  • Life Sciences & Earth Sciences (AREA)
  • Wood Science & Technology (AREA)
  • Printing Methods (AREA)

Abstract

L'invention concerne un procédé et un dispositif (1) destinés à la fabrication d'un produit en forme de plaque à surface décorée, le dispositif comportant au moins un groupe de cylindres d'impression (4.1, 5.1) pour imprimer un décor (2.2, 2.2' ) sur un corps de base (2) qui est formé d'une plaque support à base de matériau dérivé du bois, de matériau stratifié et/ou d'une plaque compacte. Le dispositif est caractérisé en ce qu'au moins une tête d'impression numérique (6.1) sert à imprimer au moins un élément décoratif (2.3, 2.4) sur une ou plusieurs zones partielles du corps de base, de sorte que le décor (2.2, 2.2' ) imprimé au moyen du ou des groupes de cylindres d'impression (4.1, 5.1) reste au moins partiellement visible ou bien entoure l'élément décoratif (2.3, 2.4), dans la mesure où l'élément ou les éléments décoratifs sont imprimés sur le corps de base au moyen de la ou des têtes d'impression numérique (6.1) avant le décor. L'invention est basée sur l'idée de combiner l'héliogravure et l'impression numérique pour la fabrication de plaques de décoration, notamment pour des planchers. Selon le procédé et/ou dans le dispositif de l'invention, la ou les têtes d'impression numérique (6.1) ne servant qu'à l'impression partielle de la face supérieure d'un corps de base (2) en forme de plaque, la vitesse d'impression et par conséquent le rendement sont supérieurs à ceux d'une installation qui ne fait intervenir que l'impression numérique.
EP11700660.1A 2010-03-09 2011-01-19 Procédé et dispositif destinés à la fabrication d'un produit en forme de plaque à surface décorée Active EP2544902B1 (fr)

Priority Applications (1)

Application Number Priority Date Filing Date Title
PL11700660T PL2544902T3 (pl) 2010-03-09 2011-01-19 Sposób i urządzenie do wytwarzania produktu w postaci płyty z powierzchnią mającą wzór dekoracyjny

Applications Claiming Priority (2)

Application Number Priority Date Filing Date Title
DE102010010784.0A DE102010010784C5 (de) 2010-03-09 2010-03-09 Verfahren und Vorrichtung zur Herstellung eines plattenförmigen Produktes mit einer ein Dekor aufweisenden Oberfläche
PCT/EP2011/050671 WO2011110373A1 (fr) 2010-03-09 2011-01-19 Procédé et dispositif destinés à la fabrication d'un produit en forme de plaque à surface décorée

Publications (2)

Publication Number Publication Date
EP2544902A1 true EP2544902A1 (fr) 2013-01-16
EP2544902B1 EP2544902B1 (fr) 2017-05-24

Family

ID=43972716

Family Applications (1)

Application Number Title Priority Date Filing Date
EP11700660.1A Active EP2544902B1 (fr) 2010-03-09 2011-01-19 Procédé et dispositif destinés à la fabrication d'un produit en forme de plaque à surface décorée

Country Status (9)

Country Link
US (1) US9487044B2 (fr)
EP (1) EP2544902B1 (fr)
CA (1) CA2792446C (fr)
DE (1) DE102010010784C5 (fr)
ES (1) ES2635113T3 (fr)
PL (1) PL2544902T3 (fr)
PT (1) PT2544902T (fr)
RU (1) RU2516024C1 (fr)
WO (1) WO2011110373A1 (fr)

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DE102010010784C5 (de) 2017-03-23
PT2544902T (pt) 2017-08-02
EP2544902B1 (fr) 2017-05-24
PL2544902T3 (pl) 2017-10-31
ES2635113T3 (es) 2017-10-02
RU2516024C1 (ru) 2014-05-20
US20130088556A1 (en) 2013-04-11
CA2792446C (fr) 2017-07-18
US9487044B2 (en) 2016-11-08
CA2792446A1 (fr) 2011-09-15
WO2011110373A1 (fr) 2011-09-15
DE102010010784B3 (de) 2011-06-09

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