EP3831497B1 - Rotierender elektrostatischer projektor für beschichtungsmaterial, sprühanlage, die eine solche sprühvorrichtung umfasst - Google Patents
Rotierender elektrostatischer projektor für beschichtungsmaterial, sprühanlage, die eine solche sprühvorrichtung umfasst Download PDFInfo
- Publication number
- EP3831497B1 EP3831497B1 EP20211079.7A EP20211079A EP3831497B1 EP 3831497 B1 EP3831497 B1 EP 3831497B1 EP 20211079 A EP20211079 A EP 20211079A EP 3831497 B1 EP3831497 B1 EP 3831497B1
- Authority
- EP
- European Patent Office
- Prior art keywords
- ring
- sprayer
- electrodes
- skirt
- axis
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
- B05B5/0407—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0403—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces characterised by the rotating member
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0426—Means for supplying shaping gas
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/18—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area using fluids, e.g. gas streams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B12/00—Arrangements for controlling delivery; Arrangements for controlling the spray area
- B05B12/16—Arrangements for controlling delivery; Arrangements for controlling the spray area for controlling the spray area
- B05B12/32—Shielding elements, i.e. elements preventing overspray from reaching areas other than the object to be sprayed
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/04—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation
- B05B13/0431—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces
- B05B13/0433—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work the spray heads being moved during spraying operation with spray heads moved by robots or articulated arms, e.g. for applying liquid or other fluent material to three-dimensional [3D] surfaces the work being vehicle components, e.g. vehicle bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/06—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00 specially designed for treating the inside of hollow bodies
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B3/00—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements
- B05B3/02—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements
- B05B3/10—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member
- B05B3/1007—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member characterised by the rotating member
- B05B3/1014—Spraying or sprinkling apparatus with moving outlet elements or moving deflecting elements with rotating elements discharging over substantially the whole periphery of the rotating member characterised by the rotating member with a spraying edge, e.g. like a cup or a bell
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/04—Discharge apparatus, e.g. electrostatic spray guns characterised by having rotary outlet or deflecting elements, i.e. spraying being also effected by centrifugal forces
- B05B5/0415—Driving means; Parts thereof, e.g. turbine, shaft, bearings
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/025—Discharge apparatus, e.g. electrostatic spray guns
- B05B5/053—Arrangements for supplying power, e.g. charging power
- B05B5/0533—Electrodes specially adapted therefor; Arrangements of electrodes
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D—PROCESSES FOR APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05D1/00—Processes for applying liquids or other fluent materials
- B05D1/02—Processes for applying liquids or other fluent materials performed by spraying
- B05D1/04—Processes for applying liquids or other fluent materials performed by spraying involving the use of an electrostatic field
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B13/00—Machines or plants for applying liquids or other fluent materials to surfaces of objects or other work by spraying, not covered by groups B05B1/00 - B05B11/00
- B05B13/02—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work
- B05B13/0221—Means for supporting work; Arrangement or mounting of spray heads; Adaptation or arrangement of means for feeding work characterised by the means for moving or conveying the objects or other work, e.g. conveyor belts
- B05B13/0264—Overhead conveying means, i.e. the object or other work being suspended from the conveying means; Details thereof, e.g. hanging hooks
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B05—SPRAYING OR ATOMISING IN GENERAL; APPLYING FLUENT MATERIALS TO SURFACES, IN GENERAL
- B05B—SPRAYING APPARATUS; ATOMISING APPARATUS; NOZZLES
- B05B5/00—Electrostatic spraying apparatus; Spraying apparatus with means for charging the spray electrically; Apparatus for spraying liquids or other fluent materials by other electric means
- B05B5/08—Plant for applying liquids or other fluent materials to objects
- B05B5/082—Plant for applying liquids or other fluent materials to objects characterised by means for supporting, holding or conveying the objects
Definitions
- the present invention relates to a rotating electrostatic sprayer of coating product which comprises a spray bowl, a body and a turbine mounted in this body and configured to drive the bowl in rotation about an axis defined by the body.
- the electrodes, a body of the projector and a shaping air ejection skirt can be protected by means of a cover, in order to prevent them from getting dirty.
- the arrangement of the electrodes with a divergent configuration towards the front of the headlamp requires the cover to be relatively bulky, which makes the headlamp bulky, to the point that its use must, in practice, be limited to the external surfaces of an object, such as than a vehicle body.
- the invention more particularly intends to remedy by proposing a new electrostatic sprayer of coating product which can be used to coat interior surfaces and which can be easily and quickly cleaned, when necessary.
- each resistor extends axially outside the ring and is equipped, at its end opposite the electrode which it supplies, with a first plug for electrical connection to a second plug of geometry corresponding provided on the body of the projector, with a movement parallel to the axis of rotation, while the ring is configured to be mounted and connected to the body, or disassembled or disconnected from the body, being equipped with electrodes and resistors.
- the ring fitted with the various electrodes and resistors which project axially outside the ring, towards the rear of the sprayer, can be easily removed from the sprayer when this ring has a level of dirt which requires a cleaning operation, which can be carried out outside the sprayer, in particular during a subsequent coating phase, that is to say in masked time with respect to the periods of use of the sprayer.
- the assembly/disassembly of the ring takes little time, which makes it possible to envisage a rapid exchange of a ring equipped with dirty electrodes with a ring equipped with clean electrodes, without delaying a production line implementing the projector of the invention.
- the invention relates to an installation for the electrostatic spraying of coating product on objects to be coated, which comprises at least one projector as mentioned above.
- Installation 2 represented very schematically in figure 1 serves to cover objects O which, in the example of the figures, are electrical cabinet boxes or air conditioning systems which have openings O1 and O2 and which each define an interior volume VO.
- objects O are moved by a conveyor 4, in a conveying direction represented by an axis X4 on the figure 1 .
- the conveyor 4 comprises several nacelles 42 which each make it possible to support an object O to be coated and to move it along the axis X4.
- the installation 2 also comprises an electrostatic and rotating projector 10 which is represented, on the figure 1 on a larger scale than the other components of the installation 2.
- This projector 10 is mounted on the wrist 62 of a multi-axis robot 6 which also belongs to the installation 2. It is supplied with coating product to be sprayed, in high voltage and pressurized air through conduits not visible on the figure 1 And 2 and which circulate through the wrist 62.
- the projector 10 makes it possible in particular to apply a coating product to the internal surfaces of an object O supported by the conveyor 4, which delimit its internal volume VO.
- the projector 10 is sufficiently compact to engage in the interior volume VO through one of the openings O1 or 02.
- the projector 10 comprises a body 102 on which is mounted a turbine 104 for driving a bowl 106 in rotation, around an axis of rotation A100 defined by the body 102.
- the bowl 106 is secured to the rotor of the turbine 104 by any appropriate means, in particular by screwing or by magnetic assembly.
- the body 102 is mounted on a plate 108 which constitutes the distal face of a bent part 110 of the projector 10, which makes it possible to offset the axis A100 with respect to a central axis A62 of the wrist 62.
- a cable 112 for supplying the projector 10 with high voltage, for example a voltage between -40 and -100 kV, in particular equal to -60kV.
- An injector 120 is placed in the center of the turbine 104 and makes it possible to inject liquid coating product into the bowl 106.
- the connection between the supply pipe 116 and the injector 120 is not visible on the picture 3 because it takes place in a plane different from that of this figure.
- the body 102 is formed of an inner part 1022 and an outer part 1024 which are both assembled on the plate 108, in addition to being assembled together.
- the front of the projector 100 is defined as the side of this projector facing the objects O to be coated when the projector 10 is operating.
- Bowl 106 is mounted on the front of projector 106.
- the front of projector 10 faces right on the figures 1 to 5 .
- the rear of the projector 10 is defined as the side opposite the front, the rear of the projector 10 being oriented towards the left on the figures 1 to 5 , moving away from the objects O relative to the bowl 106.
- the projector 10 includes a skirt 124 intended to eject air around the bowl 106 when the projector 10 operates to coat objects O.
- the skirt is a sub-assembly of the projector 10 mounted around the body 102 and the turbine 104 and which defines air circulation channels up to the vicinity of the bowl 106. More specifically, the body 102 is provided with an external thread 1021 and the skirt 124 is provided with an internal thread 1241 by which the skirt 124 is screwed around the body 102.
- the skirt 124 comprises a one-piece inner part 1242 and an outer part 1244 which is two-part and which comprises a front outer part 1244A and a rear outer part 1244B, the front outer part 1244A being located further to the front of the headlamp 10 than the part outer rear 1244B, that is to say closer to the bowl 106.
- pressurized air circulation ducts 1246 are formed in the internal part 1242 of the skirt 124.
- Other air circulation ducts 1247 are formed in the external part 1244.
- the ducts 1246 and 1247 open onto a front face 1248 of the skirt 124, in the form of orifices 1249 distributed around the axis A100 and the bowl 106.
- the various ducts 1246 and 1247 are supplied with air under pressure from the pipe 118, the connection between these ducts and this pipe taking place on a plane different from that of the picture 3 .
- Electrodes 140 are mounted on an annular ring 160 which is in the form of a closed ring, with a circular base in the example.
- each electrode 140 comprises a body 142 and a needle 144, the tip of which is noted 146, which is turned towards the front of the headlight 10.
- each electrode 140 is housed in a sleeve 170 in which a resistor 180 is also received, through which the electrode 140 is supplied with high voltage from the cable 112.
- a resistor 180 is also received, through which the electrode 140 is supplied with high voltage from the cable 112.
- Note 184 a first front end of each resistor 180 by which this resistor bears against the body 142 of the electrode which it supplies.
- a male plug 113 disposed at the end of the cable 112 is plugged into a female plug 190 of corresponding shape, which is connected, by a conductive bar 192, to one of sixteen blind housings 194 in each of which is disposed a 196 female plug.
- the parts 1022 and 1024 of the body 102 are made of an electrically insulating material, such as PTFE, and the internal surface of each of the blind housings 194 is coated with a conductive powder, for example a carbon-based powder.
- a conductive powder for example a carbon-based powder.
- the conductive layers of the different blind housings 194 are electrically connected to each other by conductive elements 198 embedded in the body 102.
- each of the female plugs 196 is brought to the high voltage, from the high voltage cable 112 .
- the body 102 is equipped with sixteen sheaths 200 each aligned with a blind housing 194 along their longitudinal axis A200 which is parallel to the axis A100 and radially offset from the latter.
- the sleeves are each arranged in front of a blind housing 194.
- the sleeves 200 are each located in the extension of a blind housing 194, along an axis A200 parallel to the axis A100, and a plug female 196 is aligned, along an axis A200, with each of the sleeves 200, on the rear side of this sleeve.
- Each sleeve 170 is screwed into the ring 160 by means of a thread 172 provided near a first front end 174 of each sleeve.
- the ring 160 is provided with sixteen threaded holes 162 allowing the front ends 174 of the sleeves 170 to be screwed.
- each sleeve 170 is mounted and firmly held in position on the ring 160, all the sleeves 170 and the resistors 180 that they contain extending on the same side of the ring 160, essentially outside the latter, towards the rear of the headlight 10, in the direction of the blind housings 194.
- An O-ring 202 is mounted around the body 142 of an electrode 140, inside the first front end 174 of the corresponding sleeve 170, while another O-ring 204 is mounted between the first front end 174 of the sleeve 170 and ring 160. Gaskets 202 and 204 seal between the interior volume of a sleeve 170 and the exterior.
- each tip 146 is arranged in a bowl 166 made for this purpose on the front face 168 of the ring 160 facing the front of the projector 10.
- Each tip 146 protrudes from the bottom of a bowl 166, forward .
- the spikes 146 do not protrude forward from the front face 168, which limits the risk of injury when handling the ring 160, in particular when wiping the surface 168.
- the ring 160 also comprises a latching member formed by an elastically deformable tab or strip 169 which extends over the entire periphery of the ring 160 and which is provided to cooperate with a complementary latching relief 1029 provided on the outside of the body 102, with a geometry corresponding to that of the lug 169. This makes it possible to immobilize axially and to center radially to the axis A100 the ring 160 on the body 102.
- each resistance 180 is placed at the level of the first front end 174 of the sleeve which receives it, while the second rear end 186 of this resistance is placed at the level of the second rear end 176 of the same sleeve.
- An electrical connector 206 is mounted in each sleeve 170, at its rear end 176, and it makes it possible to accommodate a male plug 208 of the “banana plug” type with elastically deformable outer blades.
- the second end 186 of each resistor 180 is thus equipped, through a connector 206, with a male plug 208 to which it is connected. All the male plugs 208 extend axially on the same side of the ring 140, towards the rear of the projector 10, and parallel to each other.
- each male plug 208 allows it to cooperate by wedging with a female plug 196 placed in one of the blind housings 194, when the sleeve 170 to which it is integral is completely inserted into the corresponding sheath 200, which is aligned with this blind housing 194.
- each of the electrodes 140 is supplied with high voltage through a conductive element 198, a female plug 196, a male plug 208, an electrical connector 206 and a resistor 180.
- a flow of ions can be emitted by each of the tips 146 to charge the coating product leaving the edge 1062 of the bowl 106, when this bowl is driven in rotation by the turbine 104 and when this bowl is supplied with coating product through pipe 116.
- the product leaving bowl 106 is thus electrostatically charged by a so-called “external” or “Corona” charging phenomenon.
- the ring 160 tends to get dirty, especially at the level of the cups 166 or the front face 168, it is possible to remove the ring by a simple pulling force parallel to the axis A100, as represented by the arrow F1 at there picture 2 .
- This effort F1 results in an axial movement of the ring 160, of the sixteen electrodes 140, of the sixteen sleeves 170 and of the sixteen male plugs 208 which are integral with this ring, which has the effect of extracting the first plugs, formed by the male plugs 208 and which are movable with the ring 160, second plugs formed by the female plugs 196, which are fixed with the body 102.
- This displacement of the first ring 160, of the electrodes 140, of the sleeves 170 and of the resistors 180 takes place without it being necessary to dismantle the bowl 106 or the skirt 124 which remain in place on the body 102.
- the inside diameter of the ring 160 is strictly greater than the outer diameter of the bowl 106 and the outer diameter of the skirt 124 over its axial length between the bowl 106 and the ring 160 mounted on the body 102.
- the projector 10 is functional again and can be used to cover the objects O, whereas the first ring, which has been removed, can be cleaned in masked time.
- the interruption of the operation of the installation 2 is therefore limited to the time necessary for the disassembly and disconnection of the first ring 160 with respect to the plugs 196 and the assembly of the second ring 160 and its connection to the plugs 196, these operations taking place by simple axial translation, in the direction of the arrows F1 and F2.
- the separation movement of the ring 160 and the body 102 takes place against the latching force exerted by the elements 169 and 1029.
- This latching force can be overcome by means of a sufficiently intense force F1.
- the ring 160 is provided with a peripheral groove 165 in which the jaws of a tool (not shown) can be engaged, which makes it possible to radially tighten the ring 160 then to exert the force of traction in the direction of the arrow F1.
- a tool can, for example, have three jaws, distributed radially around the axis A100 and which are just engaged and clamped in the peripheral groove 165 by means of a ring which tightens these jaws.
- the assembly and connection effort of the ring 160, in the direction of the arrow F2, is a pushing force exerted on the front face 168.
- the cooperation of the first and second plugs 208 and 196 makes it possible to center the ring 160 and the electrodes 140 that it carries relative to the body 102, to the bowl 106 and to the axis A100 simply by placing the ring in place. 160 around body 102.
- the electrodes 140, the sleeves 170, the plugs 196 and 208 and the sheaths 200 are identical.
- the mode of assembly and disassembly of the ring 160 equipped with the electrodes 140 and the resistors 180 on the body 102 which takes place according to two axial translation movements in the direction of the arrows F1 and F2, makes it possible to envisage an assembly and a automatic dismantling of the ring 160 on the body 102, by means of a robot.
- This induces advantages in terms of saving time, repeatability and reliability of assembly. This avoids human intervention in a projection booth, and therefore associated constraints in terms of equipment, tools and security conditions to authorize access.
- a duct 220 is formed in the internal part 1022 of the body 102 and opens in the vicinity of the rear edge 1245 of the rear external part 1244B of the skirt 124. More precisely, an annular volume V102 is formed between the parts 1022 and 1024 of the body 102 and the outer rear part 1244B of the skirt 124 extends partly in this annular volume V102, with its rear edge 1245 engaged in a peripheral groove 1024A formed by the part 1024 of the body 102 and which constitutes the portion back of the annular volume V102. An O-ring 222 delimits the annular volume V102 forward.
- the volume V102 constitutes a pressurized air flow chamber, between the body 102 and the skirt 124 , this chamber being delimited towards the front by the seal 222.
- the volume V102 is an annular volume, which surrounds certain portions of the parts 1022 and 1024 of the body 102, and several ducts of the type of the duct 220 are provided, which open into this volume V102 in several places distributed around the internal part 1022 of the body 102, which makes it possible to properly distribute the air coming from the pipe 118 in the volume V102, around the axis A100.
- the air which flows in the direction of the arrows F3 within the volume V102, reaches a first chamber 224 defined between the body 102 and the skirt 124, which has, in radial section, a globally triangular shape and which is connected to a second chamber 226 by channels 228 whose number is between 30 and 90, preferably between 45 and 75, preferably equal to 60.
- the second chamber 226 is annular and defined between the skirt 124 and the ring 160. It serves to distribute radially around the axis A100 the air coming from the different channels 228.
- These different channels 228 have an internal diameter d228 of between 1.5 and 2.5 mm, preferably equal to 2 mm.
- the channels are of non-circular section, it is the smallest dimension of their cross-section which is between 1.5 and 2.5 mm, preferably equal to 2 mm.
- their diameter d228 is the smallest dimension of their cross section.
- the channels 228 are inclined with respect to the axis A100, converging forwards in the direction of the axis A100, which facilitates their production by drilling the rear outer part 1244B of the skirt 124, posterior to the machining of the chambers 224 and 226 in this skirt.
- the channels 228 are directed towards a wall 227 of the annular chamber which is inclined forwards in the direction of the ring 160, that is to say divergent forwards with respect to the axis A100.
- the channels are each parallel to a plane radial to axis A100.
- a gap 230 connects the chambers 224 and 226.
- This gap 230 is defined between the external radial surface S124 of the skirt 1244 and the internal radial surface S160 of the ring 160.
- the skirt 124 and the ring 160 are not in contact, so that the radial gap 230 is formed, with a non-zero radial thickness e230.
- This radial thickness e230 is smaller than the smallest dimension of a cross section of a channel 228.
- the radial thickness e230 of the gap 230 can be chosen between 0.1 and 0.3 mm, preferably equal to 0.2mm.
- the second chamber 226 opens downstream, along the outer radial surface S124 of the skirt 124, through a slot 232 which is annular and the thickness of which is denoted e232, measured radially to the axis A100.
- This radial thickness is chosen between 0.25 and 2 mm, preferably between 0.5 and 1.5 mm, more preferably equal to 1 mm.
- the outer radial surface S124 is tapered and convergent towards the front of the headlight 10, in the direction of the axis A100.
- ⁇ 124 the half-angle at the top of the surface S124 at the level of the slot 232.
- the internal radial surface S160 of the skirt 160 is also frustoconical and convergent forwards in the direction of the A100 axis.
- ⁇ 160 the half-angle at the vertex of the surface S160 at the level of the slot 232.
- the angles ⁇ 124 and ⁇ 160 have the same value.
- the internal radial surface S160 of the ring 160 locally matches the external shape of the skirt 124.
- the thickness e232 is thus constant over the length of the slot 232.
- the radial thickness e232 is chosen to be strictly less than the smallest dimension of a cross section of a pipe 228, therefore its diameter d228 in the case of a pipe 228 with a circular section.
- the airflow in the second chamber 226 accelerates passing from the ducts 228 to the slot 232.
- the channels are directed towards the surface 227, the air is distributed efficiently around the axis A100, flowing along this surface, before reaching the slot 232.
- the air emerges from the slot 232 through an outlet 234 directed towards the front of the headlamp, which sends the air along the outer surface S124 of the skirt 124, as represented by the arrow F4 at the figures 3 to 5 , with sufficient speed to travel along the surface S124, to near the front face 128 of the skirt 124.
- the geometry of the surface S124 and that of the internal radial surface S160 of the ring 160 are chosen so that the thickness e232 is constant along the slot 232.
- the outlet 234 from the slot 232 then also has the radial thickness e232.
- the forward convergence angle of the surface S124 in the direction of the axis A100 is chosen to be less than or equal to 7°.
- the slot 232 makes it possible to direct, through its outlet 234, a flow of air represented by the arrow F4 towards the part of the headlamp located in front of the ring 160 and of the various electrodes 140.
- This flow of air F4 which can be described as an air gap, preferably flows continuously when the headlight 10 is in operation and it licks the outer surface of the headlight, in particular the outer surface S124 of the skirt 124, which prevents or strongly limits coating product deposits on this surface.
- the headlamp 10 has less of a tendency to get dirty and the cleaning operations can be spaced out longer than with known headlamps.
- the flow of air exiting through slot 232, in the direction of arrow F4, is preferably less than the total skirt air flow discharged through orifices 1249.
- the air flow discharged through the slot 232 can be of the order of 300 l / min.
- the flow of air discharged through the slot 232 can be chosen between 100 and 500 l/min, preferably between 200 and 400 l/min, the value of 300 l/min having proven to be particularly effective. .
- the air leaving the slot 232 in the direction of the arrow F4 has a suction effect on the neighboring air, in particular on the air located in front of the front face 168 of the ring 160.
- This effect of training creates an air current represented by the arrow F5 at the picture 3 , which facilitates the cleaning of the front face 168 and of the cups 166 during spraying or avoids depositing overspray, in the event that residues of coating product tend to deposit there.
- the pressurized air slot 232 can be increased temporarily, in order to quickly clean the surface S124 of any deposit of coating product or moisture.
- the supply rate of the volume V102 and of the slot 232 with pressurized air can be doubled in this case.
- the air conveyed to the volume V102 therefore the air discharged by the slot 232, is warmer than the ambient air.
- the supply air of the slit 232 can be warmed up relative to the ambient air around the projector, which improves the drying effect of the surface S124 due to the air flow exiting from it.
- slot 232 via its output 234.
- the air supply to the annular slot 232 can be electrically biased.
- electrodes not shown, can be placed in conduit 118 or conduits 220 and in the parallel conduits to charge the air with a polarity opposite to that of the voltage applied to the electrodes 140.
- the air coming out of the slot 232 has the same polarity as the particles of coating product ejected by the edge 1062 of the bowl 106, which has the effect of pushing these particles towards the front of the headlamp, by limiting the soiling of the surface S124 and of the ring 160, in particular of its front face 168.
- Such a polarization of the air ejected by the slot 232 can be envisaged permanently or only in the event of a drift in the high voltage value delivered at the level of the electrodes 140.
- the annular slot 232 and the air that comes out of it when the projector is in operation make it easier to clean the projector 10 within a flushing box.
- it is customary to bring part of a projector into contact with an edge of the flushing box, with the interposition of a seal.
- It is also customary to provide, in the rinsing box, an internal air jet and/or a device for scraping the external surface of the headlamp.
- the flow of air represented by the arrow F4 makes it possible to dispense with this seal, internal air jet and/or scraping device because it permanently cleans the front part of the headlight, including when the latter is engaged in the rinse box. This gives more freedom in the design of the outer shape of the body 102 and of the skirt 124.
- the air gap which comes out of the slot 232 through its outlet 234, as represented by the arrows F4, makes it possible to confine spills of cleaner and coating material to the inside of the flush box.
- the passage of the projector in the rinsing box makes it possible to space out the dismantling/reassembly of the electrode 160 with respect to the body 102.
- the ring 160 and, in particular, the electrodes 140 and the slot 232 are offset, along the axis A100, towards the rear, relative to the edge 1062 of the bowl and relative to the outlet orifices 1249 of the skirt 124. More specifically, the tips 146 of the electrodes 140 and the opening of the slot 232 towards the outside are farther from the edge 1062 and the orifices 1249 than the front outer part 1244A of the skirt 124. of the axis A100, the annular slot 232 is arranged in the vicinity of the tips 146, which are also offset rearward with respect to the orifices 1249. By “in the vicinity of”, it is meant that, along the axis A100, the tips 146 of the electrodes 140 are located less than 5 mm from the slot 232.
- the invention is applicable with a liquid coating product, as mentioned above, or, alternatively, with a powder coating product.
- the dismantling of the ring 160 can take place thanks to a tool which exerts a tensile force not on the outside of the ring, at the level of the peripheral groove 165, but inside the ring.
- the skirt 124 is dismantled, keeping the bowl 106 in place on the impeller 104 if the diameter of the bowl is less than the inside diameter of the skirt 124. If the diameter of the bowl 106 is greater than or equal to the internal diameter of the skirt, as in the example of the figures, the bowl is disassembled from the turbine prior to the disassembly of the skirt relative to the body 102.
- the disassembly of the skirt takes place by unscrewing the ring 160 relative to the body 102, by disengaging the thread 1241 from the thread 1021. It is then possible to screw onto the thread 1021 the body of a tool, not shown, which is provided with elastic tabs which extend rear of the projector 10, beyond a surface S161 of the ring which is radial to the axis A100 and facing the rear of the projector. These lugs deform elastically to pass radially through the center of the ring 160, between this ring and the body 102, inside the volume V102, when the tool is mounted on the body 102.
- Free ends of the elastic lugs have harpoon tips which, when the legs return to their unconstrained configuration, engage behind surface S161.
- THE harpoon tips are distributed around the body 102, therefore able to exert on the surface S161 an axial force in the direction of the arrow F1, this force being distributed around the axis A100 due to the multiplicity of the legs in question .
- This force is exerted when, after having engaged the harpoon tips of the legs of the tool behind the surface S161, the tool is unscrewed relative to the body 102.
- This force makes it possible to disassemble the ring 160 relative to the body 102, by means of the withdrawal of the skirt 124 and, possibly of the bowl 106.
- the number of electrodes 140 is different from sixteen. Preferably, this number is chosen between 13 and 20, in particular between 14 and 18.
- the fact that the number of electrodes is strictly greater than 12 means that the angular difference around the axis A100 between two adjacent electrodes is strictly less at 30°.
- the portion of the front face 168 of the ring 160 exposed to the return of paint between two points 146 is relatively small, which limits the area of the surfaces of the ring 160 to be cleaned.
- the number of sleeve 170, resistors 180 and first plugs 208 is equal to the number of electrodes 140.
- the first plugs 208 secured to the ring 160 are female plugs, while the second plugs 196 secured to the body 102 are male plugs.
- the structure and geometry of the skirt 124 may be different from that shown in the figures.
- the number of component parts of the skirt 124 can be different from three.
- the channels 228 can have an ortho-radial component, to the point that the air leaving these channels has an ortho-radial component which results in a vortex component of the air leaving the slot 232.
- the section of the channels 228 can be other than circular.
- channels can be made, in whole or in part, in the body 102, instead of in the skirt 124.
- the snap-fastening members 169 and 1029 can be replaced by a joint arranged between the body 102 and the ring 160, this joint making it possible to center and wedge the ring on the body.
- This seal is advantageously an O-ring.
- the circuit for supplying the slot 232 with air under pressure extends both in the body 102, in the form of the ducts 220, in the skirt 124, in the form of the ducts 228, between the body 102 and the skirt, in the shape of the volume V102 and between the skirt 124 and the ring 160, in the form of the gap 230.
- this circuit extends only in one or the other of these parts or only between two of them.
- the objects O on which the coating product is applied in the installation of the invention can be objects other than boxes, in particular motor vehicle bodies.
- the projector 10 is particularly suited to the application of coating product inside such bodies.
- the multi-axis robot 6 can be replaced by another type of robot, in particular a reciprocator.
- the invention makes it possible to envisage, in the long term, a removal of the complete outer casing of the headlight and the resumption of a clean casing without stopping production, at a frequency dependent on the conditions and the types of application.
- the bowl, the skirt and the electrode are deposited when they are dirty.
Landscapes
- Engineering & Computer Science (AREA)
- Robotics (AREA)
- Electrostatic Spraying Apparatus (AREA)
Claims (13)
- Drehendes elektrostatisches Spritzgerät (10) für Beschichtungsmaterial, das Spritzgerät umfassend:- einen Zerstäubungsbecher (106);- einen Körper (102);- eine Antriebsturbine (104), die in dem Körper montiert und konfiguriert ist, um den Zerstäubungsbecher um eine Drehachse (A100) in Drehung zu versetzen, die durch den Körper definiert ist; und- Elektroden (140) zum Laden von Beschichtungsmaterial, das von dem Zerstäubungsbecher zerstäubt wird, wobei diese Elektroden an einem Ring (160) montiert sind, der auf den Körper aufgesetzt ist, und jede über einen Widerstand (180) mit Hochspannung versorgt wird;dadurch gekennzeichnet, dass sich jeder Widerstand (180) axial außerhalb des Rings (160) erstreckt und an seinem Ende gegenüber der Elektrode (140), die er mit Strom versorgt, mit einem ersten Stecker (208) zum elektrischen Anschluss gemäß einer Bewegung parallel zu der Drehachse an einem zweiten Stecker (196) mit entsprechender Geometrie, der an dem Körper (102) bereitgestellt ist, ausgestattet ist, und dadurch, dass der Ring (160) konfiguriert ist, um an dem Körper (102) montiert und angeschlossen (F2) oder von dem Körper demontiert und getrennt (F1) zu werden, wobei er mit Elektroden (140) und Widerständen (180) versehen ist.
- Spritzgerät nach Anspruch 1, dadurch gekennzeichnet, dass jeder Widerstand (180) in einer Hülse (170) montiert ist, die an einem ersten Ende (174) mit einer Elektrode (140) und an einem zweiten Ende (176) gegenüber dem ersten Ende mit dem ersten Stecker (208) für den elektrischen Anschluss versehen ist.
- Spritzgerät nach Anspruch 2, dadurch gekennzeichnet, dass die Hülse (170) auf den Ring (160) geschraubt ist.
- Spritzgerät nach Anspruch 2 oder 3, dadurch gekennzeichnet, dass ein Teil (142) der Elektrode (140) im Inneren der Hülse (170) aufgenommen ist und ein anderer Teil (144) der Elektrode aus der Hülse hervorsteht und axial eine Öffnung (164) durchquert, die zu diesem Zweck in dem Ring (160) ausgebildet ist.
- Spritzgerät nach einem der Ansprüche 2 bis 4, dadurch gekennzeichnet, dass der Körper (102) des Spritzgeräts (10) mit Futtern (200) versehen ist, die jeweils eine Hülse (170) aufnehmen, und dass ein zweiter Stecker (196) in einer Richtung (A200) parallel zu der Drehachse (A100) mit jedem Futter auf der Seite dieses Futters ausgerichtet ist, die der Rückseite des Spritzgeräts zugewandt ist.
- Spritzgerät nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Ring (160) mit eingefügtem Dichtring auf den Körper (102) des Spritzgeräts (10) eingerastet (169/1029) und/oder daran fixiert ist.
- Spritzgerät nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der Körper (102) des Spritzgeräts (10) mit einer ersten peripheren Rastprägung (1029) versehen ist, dass der Ring (160) mit einer zweiten peripheren Rastprägung (169) versehen ist, und dass in der montierten Konfiguration des Rings und der Elektroden (140) an dem Körper die erste und die zweite Rastprägung zusammenwirken, um den Ring an dem Körper des Spritzgeräts zu fixieren und radial zu der Drehachse (A100) zu zentrieren.
- Spritzgerät nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass der erste Stecker (208) oder der zweite Stecker (196) vom Typ Lamellenstecker mit elastisch verformbaren Lamellen ist.
- Spritzgerät nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass sich alle Widerstände (180) und alle ersten Stecker (208) axial von einer einzigen Seite des Rings erstrecken, die der Rückseite des Spritzgeräts (10) zugewandt ist.
- Spritzgerät nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass die Anzahl der Elektroden (140) und der Widerstände (180) zwischen 13 und 20, vorzugsweise zwischen 14 und 18, besonders bevorzugt 16, ist.
- Spritzgerät nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das Spritzgerät (10) auch eine Schürze (124) zum Ausstoßen von Luft um den Becher (106) umfasst, und dass ein ringförmiger Schlitz (232) radial zwischen dem Ring (160) und der Schürze (124) definiert ist, wobei sein Auslass (234) zu der Vorderseite des Spritzgeräts (10) gerichtet ist.
- Spritzgerät nach einem der vorherigen Ansprüche, dadurch gekennzeichnet, dass das Spritzgerät (10) auch eine Schürze (124) zum Ausstoßen von Luft um den Becher (106) umfasst, und dass der Ring (160), der mit den Elektroden (140) und den Widerständen (180) versehen ist, konfiguriert ist, um ohne Demontage des Bechers (106) und vorzugsweise ohne Demontage der Schürze (124) an dem Körper (102) montiert und angeschlossen (F2) oder von dem Körper demontiert und getrennt (F1) zu werden.
- Anlage (2) zum elektrostatischen Spritzen von Beschichtungsmaterial auf zu beschichtende Objekte (O), dadurch gekennzeichnet, dass sie mindestens ein Spritzgerät (10) nach einem der vorherigen Ansprüche umfasst.
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| FR1913624A FR3103718B1 (fr) | 2019-12-02 | 2019-12-02 | Projecteur électrostatique rotatif de produit de revêtement et installation de projection comprenant un tel projecteur |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| EP3831497A1 EP3831497A1 (de) | 2021-06-09 |
| EP3831497B1 true EP3831497B1 (de) | 2023-08-02 |
Family
ID=69173072
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| EP20211079.7A Active EP3831497B1 (de) | 2019-12-02 | 2020-12-01 | Rotierender elektrostatischer projektor für beschichtungsmaterial, sprühanlage, die eine solche sprühvorrichtung umfasst |
Country Status (7)
| Country | Link |
|---|---|
| US (1) | US20210162434A1 (de) |
| EP (1) | EP3831497B1 (de) |
| JP (1) | JP7734482B2 (de) |
| KR (1) | KR20210069002A (de) |
| CN (1) | CN112974008B (de) |
| ES (1) | ES2961697T3 (de) |
| FR (1) | FR3103718B1 (de) |
Families Citing this family (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR3103717B1 (fr) * | 2019-12-02 | 2022-07-01 | Exel Ind | Projecteur électrostatique rotatif de produit de revêtement, installation de projection comprenant un tel projecteur et procédé de revêtement au moyen d’un tel projecteur |
| FR3123812B1 (fr) * | 2021-06-15 | 2026-02-20 | Exel Ind | Pulvérisateur rotatif de produit de revêtement et procédé de contrôle d’une température de surface d’un tel pulvérisateur |
| DE102021123081A1 (de) | 2021-09-07 | 2023-03-09 | Dürr Systems Ag | Elektrodenanordnung für einen Rotationszerstäuber und zugehöriges Betriebsverfahren |
| CN117983455A (zh) * | 2024-04-02 | 2024-05-07 | 江苏神舟灯饰有限公司 | 一种自动喷塑机器人 |
| DE102024117830A1 (de) * | 2024-06-25 | 2026-01-08 | Dürr Systems Ag | Betriebsverfahren und Applikationsvorrichtung zur Überprüfung, ob eine Anbaukomponente korrekt, inkorrekt oder nicht montiert ist |
Family Cites Families (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB2020200B (en) * | 1978-03-08 | 1982-09-15 | Air Ind | Electrostatic spraying |
| US4477022A (en) * | 1982-02-23 | 1984-10-16 | Amp Incorporated | Polarizing and latch arrangement for an electrical connector |
| JPH067708A (ja) * | 1992-06-29 | 1994-01-18 | Trinity Ind Corp | 回転霧化式静電塗装機のグリッド電極装置 |
| JPH079446U (ja) * | 1993-07-30 | 1995-02-10 | トリニティ工業株式会社 | 回転霧化式静電塗装機 |
| JPH0810658A (ja) * | 1994-06-28 | 1996-01-16 | Abb Ransburg Kk | 回転霧化型静電塗装装置 |
| US5632655A (en) * | 1995-03-20 | 1997-05-27 | The United States Of America As Represented By The Secretary Of The Navy | Electrical connector with replaceable male pins |
| JPH08257441A (ja) * | 1996-02-02 | 1996-10-08 | Trinity Ind Corp | 回転霧化式静電塗装機 |
| DE10202711A1 (de) | 2002-01-24 | 2003-07-31 | Duerr Systems Gmbh | Zerstäuber für die elektrostatische Serienbeschichtung von Werkstücken |
| ES2308389T3 (es) * | 2004-09-13 | 2008-12-01 | Durr Systems Gmbh | Procedimiento, instalacion de revestimiento y pulverizador rotativo para el revestimiento en serie de piezas de trabajo. |
| GB0625583D0 (en) * | 2006-12-21 | 2007-01-31 | Itw Ltd | Paint spray apparatus |
| DE102009013979A1 (de) * | 2009-03-19 | 2010-09-23 | Dürr Systems GmbH | Elektrodenanordnung für einen elektrostatischen Zerstäuber |
| EP2859954B1 (de) | 2012-06-06 | 2019-09-04 | ABB Schweiz AG | Vorrichtung zum elektrostatischen lackieren |
| FR3004661B1 (fr) * | 2013-04-22 | 2017-06-02 | Sames Tech | Projecteur electrostatique de produit de revetement liquide et installation de projection comprenant un tel projecteur |
| FR3012985B1 (fr) * | 2013-11-12 | 2016-12-09 | Sames Tech | Projecteur electrostatique de produit de revetement et installation de projection comprenant un tel projecteur |
| FR3103717B1 (fr) * | 2019-12-02 | 2022-07-01 | Exel Ind | Projecteur électrostatique rotatif de produit de revêtement, installation de projection comprenant un tel projecteur et procédé de revêtement au moyen d’un tel projecteur |
-
2019
- 2019-12-02 FR FR1913624A patent/FR3103718B1/fr active Active
-
2020
- 2020-11-26 CN CN202011344002.4A patent/CN112974008B/zh active Active
- 2020-11-28 US US17/106,103 patent/US20210162434A1/en not_active Abandoned
- 2020-12-01 KR KR1020200165994A patent/KR20210069002A/ko active Pending
- 2020-12-01 ES ES20211079T patent/ES2961697T3/es active Active
- 2020-12-01 EP EP20211079.7A patent/EP3831497B1/de active Active
- 2020-12-01 JP JP2020199470A patent/JP7734482B2/ja active Active
Also Published As
| Publication number | Publication date |
|---|---|
| ES2961697T3 (es) | 2024-03-13 |
| FR3103718A1 (fr) | 2021-06-04 |
| US20210162434A1 (en) | 2021-06-03 |
| FR3103718B1 (fr) | 2021-12-17 |
| CN112974008B (zh) | 2024-08-20 |
| JP2021087947A (ja) | 2021-06-10 |
| EP3831497A1 (de) | 2021-06-09 |
| KR20210069002A (ko) | 2021-06-10 |
| CN112974008A (zh) | 2021-06-18 |
| JP7734482B2 (ja) | 2025-09-05 |
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