JPH0254897B2 - - Google Patents
Info
- Publication number
- JPH0254897B2 JPH0254897B2 JP2838183A JP2838183A JPH0254897B2 JP H0254897 B2 JPH0254897 B2 JP H0254897B2 JP 2838183 A JP2838183 A JP 2838183A JP 2838183 A JP2838183 A JP 2838183A JP H0254897 B2 JPH0254897 B2 JP H0254897B2
- Authority
- JP
- Japan
- Prior art keywords
- water
- concentration
- signal
- water level
- canned
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Expired
Links
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 310
- 238000001514 detection method Methods 0.000 claims description 116
- 238000007664 blowing Methods 0.000 claims description 24
- 230000005856 abnormality Effects 0.000 claims description 16
- 238000009413 insulation Methods 0.000 claims description 7
- 230000029142 excretion Effects 0.000 claims 1
- 239000000523 sample Substances 0.000 description 23
- 238000005259 measurement Methods 0.000 description 22
- 238000002485 combustion reaction Methods 0.000 description 19
- 230000007423 decrease Effects 0.000 description 10
- 230000000295 complement effect Effects 0.000 description 8
- 238000004891 communication Methods 0.000 description 7
- 238000010586 diagram Methods 0.000 description 7
- 239000000446 fuel Substances 0.000 description 7
- 230000002159 abnormal effect Effects 0.000 description 4
- 230000001186 cumulative effect Effects 0.000 description 4
- 230000001960 triggered effect Effects 0.000 description 4
- 238000010438 heat treatment Methods 0.000 description 3
- VYPSYNLAJGMNEJ-UHFFFAOYSA-N Silicium dioxide Chemical compound O=[Si]=O VYPSYNLAJGMNEJ-UHFFFAOYSA-N 0.000 description 2
- 239000000567 combustion gas Substances 0.000 description 2
- 230000006866 deterioration Effects 0.000 description 2
- 238000002405 diagnostic procedure Methods 0.000 description 2
- 230000008020 evaporation Effects 0.000 description 2
- 238000001704 evaporation Methods 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000012545 processing Methods 0.000 description 2
- OYPRJOBELJOOCE-UHFFFAOYSA-N Calcium Chemical compound [Ca] OYPRJOBELJOOCE-UHFFFAOYSA-N 0.000 description 1
- FYYHWMGAXLPEAU-UHFFFAOYSA-N Magnesium Chemical compound [Mg] FYYHWMGAXLPEAU-UHFFFAOYSA-N 0.000 description 1
- 229910052791 calcium Inorganic materials 0.000 description 1
- 239000011575 calcium Substances 0.000 description 1
- 239000012459 cleaning agent Substances 0.000 description 1
- 239000004020 conductor Substances 0.000 description 1
- 230000003247 decreasing effect Effects 0.000 description 1
- 238000003745 diagnosis Methods 0.000 description 1
- GUJOJGAPFQRJSV-UHFFFAOYSA-N dialuminum;dioxosilane;oxygen(2-);hydrate Chemical compound O.[O-2].[O-2].[O-2].[Al+3].[Al+3].O=[Si]=O.O=[Si]=O.O=[Si]=O.O=[Si]=O GUJOJGAPFQRJSV-UHFFFAOYSA-N 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 239000002828 fuel tank Substances 0.000 description 1
- 238000007689 inspection Methods 0.000 description 1
- 239000011810 insulating material Substances 0.000 description 1
- 229910052749 magnesium Inorganic materials 0.000 description 1
- 239000011777 magnesium Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000003287 optical effect Effects 0.000 description 1
- 230000002093 peripheral effect Effects 0.000 description 1
- 239000002244 precipitate Substances 0.000 description 1
- 230000003449 preventive effect Effects 0.000 description 1
- 238000010926 purge Methods 0.000 description 1
- 239000000377 silicon dioxide Substances 0.000 description 1
- 239000008400 supply water Substances 0.000 description 1
- 230000000007 visual effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G01—MEASURING; TESTING
- G01N—INVESTIGATING OR ANALYSING MATERIALS BY DETERMINING THEIR CHEMICAL OR PHYSICAL PROPERTIES
- G01N27/00—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means
- G01N27/02—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance
- G01N27/04—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance
- G01N27/06—Investigating or analysing materials by the use of electric, electrochemical, or magnetic means by investigating impedance by investigating resistance of a liquid
Landscapes
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Physics & Mathematics (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Analytical Chemistry (AREA)
- Biochemistry (AREA)
- General Health & Medical Sciences (AREA)
- General Physics & Mathematics (AREA)
- Immunology (AREA)
- Pathology (AREA)
- Investigating Or Analyzing Materials By The Use Of Electric Means (AREA)
Description
この発明はボイラにおける缶水の濃度検出装置
の診断方法及び装置に関する。
一般に、ボイラ系を長時間運転すると、缶水が
濃縮化されるので、缶水中に含まれるカルシウ
ム、マグネシウム、シリカ等の不純物濃度が増大
し、これが水管内に析出付着してスケールに成長
するものである。
そして、スケールが熱の不良導体であるため
に、スケールの付着はボイラ系の熱交換の効率を
低下させるばかりか、水管を高温度に至らしめ、
ついには、焼損をも招くことが知られている。
また、同様に、清缶剤等の不純物濃度も増大
し、これが缶水中に気泡層を誘発し、而して、該
気泡層の気泡が水となつて、蒸気中に混入してキ
ヤリーオーバを生じ、ボイラ系に接続されたバル
ブ等の関連機器に損傷を招くことも知られてい
る。かかるスケールの成長やキヤリーオーバを防
ぐためには、缶水の濃度化がある程度、進行した
ときに、缶水を全ブロー(缶水を完全に排泄する
ことをいう)して給水し新しい缶水と置換するこ
とが行われている。
電極を用いた濃度検出装置は実用されている
が、この濃度検出は電極とアース間の缶水の抵抗
値で濃度を検出している。ところがこの電極間又
は電極とアース間の絶縁劣化や断線で、誤信号を
出すことがあつた。電極間又は電極とアース間の
絶縁劣化が生じると缶水の完全な排泄が行われて
新鮮な缶水となつていても濃度検出装置の電極間
又は電極とアース間に濃縮化された状態を検知す
るための設定電流以上の電流が流れ濃度検出装置
は缶水が濃縮化されるという信号を出し、この信
号を受けて完全ブローを行うと他に何等かの防止
手段を講じない限り不必要な完全ブローが行われ
るおそれがある。これと逆に濃度検出装置の電極
又はアースに到る回路に断線があると缶水が濃縮
されても缶水濃度は新鮮な缶水と同じ信号が送ら
れ濃度検出装置は缶水濃度が低いことを知らせる
ため部分的なブローも行われない。
本発明は缶水濃度検出装置を備えたボイラにお
ける濃度検出装置が正しく動作しているかどうか
を判断する診断方法と装置を提供することを目的
とする。
本発明は缶水の濃縮度に応じて缶水の電導度に
比例して電流の増加する閉回路を備え該電流値を
計測して電流値に応じた濃度信号を出力する濃度
検出装置において、濃度信号を少くとも二個の濃
度信号レベル比較手段に導いて該比較手段の出力
信号の真理値より濃度検出装置の状態が正常か異
常かを判断する方法であり、次にのべる装置によ
りこれを実行する。
本発明は缶体内に濃度検出用電極と接地電極を
間隔をおいて設け、該両電極間に通電する電源を
含む閉回路中に電流電圧変換器を設けて濃度に比
例する電流値を電圧値に変換する缶水濃度検出部
を備え、該電圧を少くとも二つのコンパレータに
て設定電圧と比較して判断を行うものであつてボ
イラを全ブロー後の給水程度の缶水濃度で動作す
る設定、全ブロー後のボイラ給水程度の缶水濃度
では動作しないが缶水の濃縮が許容値以内の定め
られた濃度で動作する設定、ボイラ缶水の濃度が
ある許容値を越えたら動作する設定のように設定
電圧値で動作するコンパレータを並列し、各コン
パレータの出力信号の真理値を判断して濃度検出
装置の診断を行う判断回路を備え、全ブローが行
われたことを検出する手段及び全ブロー後缶水水
位が濃度検出を行うべき一定水位になつたことを
検出する手段を備えてこの検出手段により前述の
判断回路を動作させる如くしたものである。
この濃度検出を行うべき一定水位となつたこと
を検出する手段は特に設備されるものではなく実
施例に示すように全ブロー検出装置が備える計測
水位プローブもしくは缶水の下限水位以下に缶水
水位が低下した場合に缶水の加熱を行わせないよ
うにしたいわゆるインターロツクのための水位セ
ンサであつてもよいものである。
以下、本発明の実施例についてのべる。
第1図はボイラ缶水の濃度検出部異常検出方法
を示す説明図である。ボイラ缶体に連通して缶水
が導かれている容器1x内部の缶水はボイラ缶体
と同一挙動を示すものとする。容器1xとは絶縁
して濃度検出用電極7aが缶水に接するようにし
て容器1xに固定され、一方水中電極2dは缶水
中に設けられ、濃度検出用電極7a、水中電極2
d間には交流電源2e、流れる電流値を電圧値に
変換する電流電圧変換器7bを直列に配し電流電
圧変換器7bの出力電圧を出力とした濃度検出部
とする。一方濃度検出装置の診断を一定水位で動
作させるための濃度検出部異常検出用の水位計測
電極7xを設け、該電極7xが着水すると缶水を
介して水中電極2dと導通して閉回路となるよう
にし、該閉回路中に電源2e、電流検出器2xを
備える。電流検出器2xの出力電圧は信号S2を出
力するようにしておく。
電流電圧変換器7bの出力端をコンパレータ7
A,7B,7Cの正入力端子に並列にして結合す
る。コンパレータ7Aの動作電圧はボイラーの給
水程度の缶水の電導度によつて電流電圧変換器7
bが出力する電圧によつても動作するように設定
し、コンパレータ7Bはボイラー給水程度の缶水
の電導度では動作しないがボイラー缶水が濃縮さ
れて濃度が大となる許容値以下の濃度で動作する
設定とし、コンパレータ7Cはボイラー缶水の濃
度が大きくなり定められた許容値を越えたら動作
する設定とする。
缶水が濃縮され缶水濃度が大きくなると缶水の
電導度は下るので濃度検出用電極7aと水中電極
2d間の抵抗は下り、電流電圧変換器7b中を流
れる電流は増加しその出力電圧も増加する。又濃
度検出用電極7a、水中電極2d、電源2e、電
流電圧変換器7bからなる濃度検出部が断線する
と缶水濃度が上つても缶水が濃縮された信号は出
てこない。
さて全ブローが行われた後に缶水水位が上昇し
濃度検出部異常検出水位計測電極7xが着水する
と電流検出器2xは電流を検知して信号S2を出
す。この信号を例えば表示器で知る。この状態に
おいて電流電圧変換器7bは濃度検出用電極7
a、水中電極2d間の抵抗が最も大きいので低い
電圧を出力してコンパレータ7Aを動作させ出力
は1である。そしてコンパレータ7B,7Cは出
力0である。処が絶縁部のよごれなどにより濃度
検出用電極7aの絶縁抵抗が下るとあたかも缶水
の濃度が上昇したときと同じく濃度検出部には全
ブロー後給水時にもかゝわらず大なる電流が流れ
るので電流電圧変換器7bは大きい電圧を出力す
る。この電圧によりコンパレータ7Bもしくはコ
ンパレータ7B及び7Cを動作させる。
全ブローし且つ信号S2が入つたときにはコンパ
レータ7Aの出力が1、コンパレータ7B,7C
の出力が0であるべきであるが、濃度検出部に断
線があると電流電圧変換器7bには電流は流れず
出力電圧も0であるからコンパレータ7Aは出力
0である。かくして濃度検出部の断線が判断でき
る。
以上の動作をまとめると
The present invention relates to a diagnostic method and apparatus for a concentration detection device for canned water in a boiler. Generally, when a boiler system is operated for a long period of time, the canned water becomes concentrated, which increases the concentration of impurities such as calcium, magnesium, and silica contained in the canned water, which precipitates and adheres to the water pipes and grows into scale. It is. Since scale is a poor conductor of heat, the adhesion of scale not only reduces the efficiency of heat exchange in the boiler system, but also causes the water pipes to reach high temperatures.
It is known that this can eventually lead to burnout. Similarly, the concentration of impurities such as can cleaning agents increases, which induces a bubble layer in the can water, and the bubbles in the bubble layer turn into water and mix into the steam, causing carryover. It is also known that this can cause damage to related equipment such as valves connected to the boiler system. In order to prevent such scale growth and carry over, when the concentration of canned water has progressed to a certain extent, it is necessary to completely blow out the canned water (to completely drain the canned water) and replace it with fresh canned water. things are being done. Concentration detection devices using electrodes are in practical use, but the concentration is detected by the resistance value of the canned water between the electrode and the ground. However, deterioration of the insulation or disconnection between the electrodes or between the electrode and the ground could cause erroneous signals to be output. If insulation deterioration occurs between the electrodes or between the electrode and the ground, even if the canned water is completely drained and becomes fresh canned water, it may still be concentrated between the electrodes of the concentration detection device or between the electrode and the ground. When a current higher than the set current for detection flows, the concentration detection device sends a signal that the canned water is becoming concentrated, and if a complete blow is performed in response to this signal, it will be unnecessary unless some other preventive measure is taken. There is a risk of complete blowing. On the other hand, if there is a break in the circuit leading to the electrode or ground of the concentration detection device, even if the canned water is concentrated, the concentration of the canned water will be the same signal as fresh canned water, and the concentration detection device will detect a low concentration of canned water. No partial blows will be performed to let you know. An object of the present invention is to provide a diagnostic method and apparatus for determining whether a concentration detection device in a boiler equipped with a can water concentration detection device is operating correctly. The present invention provides a concentration detection device that includes a closed circuit in which a current increases in proportion to the conductivity of canned water according to the concentration of canned water, measures the current value, and outputs a concentration signal according to the current value. This is a method of guiding the concentration signal to at least two concentration signal level comparison means and determining whether the state of the concentration detection device is normal or abnormal based on the truth value of the output signal of the comparison means. Execute. In the present invention, a concentration detection electrode and a ground electrode are provided at intervals in a can body, and a current-voltage converter is provided in a closed circuit including a power supply that conducts electricity between the two electrodes, and converts a current value proportional to the concentration into a voltage value. The device is equipped with a can water concentration detection unit that converts the voltage to a set voltage using at least two comparators to make a determination, and is set to operate at a can water concentration that is approximately the same as the water supply after the boiler is fully blown. , a setting that does not operate at a canned water concentration similar to that of the boiler water supply after full blow-out, but operates at a predetermined concentration within the allowable concentration of canned water, and a setting that operates when the boiler canned water concentration exceeds a certain allowable value. It is equipped with a judgment circuit that diagnoses the concentration detection device by arranging comparators that operate at a set voltage value in parallel and judges the truth value of the output signal of each comparator. The apparatus is equipped with a means for detecting that the can water level after blowing has reached a certain level at which concentration detection should be performed, and the above-mentioned judgment circuit is operated by this detecting means. The means for detecting that the water level has reached a certain level at which this concentration detection should be performed is not particularly equipped, but as shown in the example, all blow detection devices are equipped with a measuring water level probe or the can water level is lower than the lower limit water level of the can water. It may also be a water level sensor for so-called interlock, which prevents the canned water from being heated when the temperature drops. Examples of the present invention will be described below. FIG. 1 is an explanatory diagram showing a method for detecting abnormality in the concentration detection section of boiler can water. It is assumed that the canned water inside the container 1x, which is in communication with the boiler can and into which the canned water is guided, exhibits the same behavior as the boiler can. The concentration detection electrode 7a is insulated from the container 1x and is fixed to the container 1x in contact with the can water, while the underwater electrode 2d is provided in the can water, and the concentration detection electrode 7a, the underwater electrode 2
An AC power source 2e and a current-voltage converter 7b for converting a flowing current value into a voltage value are arranged in series between d and serve as a concentration detection section whose output is the output voltage of the current-voltage converter 7b. On the other hand, a water level measuring electrode 7x is provided for detecting an abnormality in the concentration detecting section in order to operate the diagnosis of the concentration detecting device at a constant water level, and when the electrode 7x lands on water, it is electrically connected to the submerged electrode 2d through the canned water to form a closed circuit. A power source 2e and a current detector 2x are provided in the closed circuit. The output voltage of the current detector 2x is set to output a signal S2 . The output terminal of the current voltage converter 7b is connected to the comparator 7.
Connect in parallel to the positive input terminals of A, 7B, and 7C. The operating voltage of the comparator 7A is determined by the current-voltage converter 7 depending on the conductivity of canned water, which is equivalent to the water supply to a boiler.
The comparator 7B is set to operate depending on the voltage outputted by Comparator 7B, and comparator 7B does not operate when the conductivity of canned water is comparable to that of boiler feed water, but when the concentration is below the allowable value where boiler canned water becomes concentrated and the concentration becomes large. The comparator 7C is set to operate when the concentration of boiler can water increases and exceeds a predetermined allowable value. When the can water is concentrated and the can water concentration increases, the conductivity of the can water decreases, so the resistance between the concentration detection electrode 7a and the underwater electrode 2d decreases, the current flowing through the current-voltage converter 7b increases, and its output voltage also increases. To increase. Furthermore, if the concentration detection section consisting of the concentration detection electrode 7a, the underwater electrode 2d, the power source 2e, and the current-voltage converter 7b is disconnected, no signal indicating that the can water is concentrated will be generated even if the concentration of the can water increases. Now, after all blowing has been performed, the can water level rises and when the concentration detecting section abnormality detection water level measuring electrode 7x lands on the water, the current detector 2x detects the current and outputs a signal S2 . This signal can be known by, for example, a display. In this state, the current-voltage converter 7b is connected to the concentration detection electrode 7.
Since the resistance between a and the underwater electrode 2d is the largest, a low voltage is output to operate the comparator 7A, and the output is 1. The comparators 7B and 7C have an output of 0. However, when the insulation resistance of the concentration detection electrode 7a decreases due to dirt on the insulation part, a large current still flows through the concentration detection part even when water is supplied after full blowing, just as if the concentration of canned water had increased. Therefore, the current-voltage converter 7b outputs a large voltage. This voltage operates comparator 7B or comparators 7B and 7C. When the full blow is completed and the signal S2 is input, the output of comparator 7A is 1, and the output of comparators 7B and 7C is 1.
The output of the comparator 7A should be 0, but if there is a disconnection in the concentration detection section, no current flows to the current-voltage converter 7b and the output voltage is 0, so the output of the comparator 7A is 0. In this way, it is possible to determine whether the concentration detection section is disconnected. To summarize the above operations,
【表】
の如くである。従つてコンパレータ7A,7B,
7Cの出力を夫々表示するようにすると濃度検出
部の異常が判明する。これらの判断は論理回路に
よつて結果のみを出力するようにしてもよい。尚
上記真理値以外の場合はコンパレータ7A,7
B,7Cの異常と判断できる。
上記実施例はコンパレータを3個用いたが、複
数個であればよい。即ちコンパレータ7Aは必ず
備えるが最低限としてはコンパレータ7B又は7
Cを加えた二個でもよい。更に又コンパレータを
3個以上として濃度検出部の絶縁不良の程度をよ
り細かく診断するためにコンパレータ7Aから7
Cまでの間の動作電圧において順次に動作電圧の
異なるコンパレータを配するようにしてもよい。
このように濃度検出部を備えたボイラにおいて
濃度検出部の出力信号を全ブロー後の一定水位の
缶水位置においてコンパレータによつて比較する
ことにより濃度検出部の異常を検出できる。
さて、後続するこの発明の装置の実施例の説明
に先がけて、この発明の構成を付設することがで
きる典型的な小形ボイラ系の構成及び動作を説明
すれば以下の通りである。
第2図Aは、かかるボイラ系の構成を示すブロ
ツク説明図であり、ボイラ1はその断面が示され
ている。第2図Bは第2図AにおけるA−A断面
図である。
図において、ボイラ1の内部には、壁1aの内
周面に沿つて多数の水管1bが立設され、水管1
bは中空筒状体から成り、その下端部は環状の下
部管寄せ1c(水室)に、そして、その上端部は
同じく環状の上部管寄せ1d(蒸気室)にそれぞ
れ連通し、下部管寄せ1c及び水管1bの下部に
は、缶水が収納される。
水管1bで囲まれたボイラ1の中心部には、燃
焼室1eが形成され、その上部には、電動機1f
で駆動されるブロア1gに連通する風道1hが設
けられ、風道1h内には、ノズル棒1iと電極棒
1jが垂設される。
燃焼室1eの下端部は、多数の水管1bの中空
部を経て煙道1kに連通する。上部管寄せ1dか
らは、連通管1lが壁1a外に延びて下部管寄せ
1cに連通する。
連通管1lの中間部には、缶水水位を目視可能
に表示する水位ゲージ1mと水位検出部2が介装
される。水位検出部2には、給水制御部3が接続
され、その出力端子は給水ポンプ4を駆動する電
動機4aに接続される。給水ポンプ4の導入管は
図示しない水源に連通し、その吐出部は下部管寄
せ1cに連通する。
更に、連通管1lの上部には、圧力検出部5が
接続され、その出力端子は燃焼制御部6に接続さ
れる。燃焼制御部6からは、制御信号線6a〜6
cが延びて電動機1f、電極棒1j、燃料ポンプ
6dのそれぞれに接続される。燃料ポンプ6dの
導入管は図示しない燃料タンクに連通し、その吐
出管はノズル棒1iに連通する。そして、下部管
寄せ1cからはブロー管1nが延びて、ブローコ
ツク1pを介して図示しない排水路に連通し、上
部管寄せ1dからは蒸気管1qが延びて図示しな
い所望の蒸気負荷に連通する。
上記ボイラ系の構成では、蒸気を発生させるに
際しては、電動機1fでもつてブロア1gを駆動
して風道1h内に空気を圧送しつつ電極棒1jに
高電圧を印加してノズル棒1iの先端から噴射さ
れる燃料を着火させ、これを燃焼室1e内で燃焼
させる。かかる燃焼により生じた高温度の燃焼ガ
スは、燃焼室1e下端部から水管1bの中空部に
進入し、これを通過して煙道1kに至り排気され
る。この間に熱交換が行われて水管1b中の缶水
が加熱されて蒸気となり、これが上部管寄せ1d
にて収集、蓄積され、蒸気管1qを通じて蒸気負
荷に供給されるものである。
そして、燃焼制御に関しては、上部管寄せ1d
内の蒸気圧を連通管1lを通じて抽出して圧力検
出部5に供給し、圧力検出部5は上部管寄せ1d
内の蒸気圧が予め設定された下限蒸気圧に達した
ことを検出したときには、下限蒸気圧信号を、同
様に、上限蒸気圧に達したことを検出したときに
は、上限蒸気圧信号を燃焼制御部6に送る。
燃焼制御部6は、蒸気の消費が続行して上部管
寄せ1d内の蒸気圧が降下し、圧力検出部5から
下限蒸気圧信号を受けたときには、制御信号線6
aを通じて電動機1fを始動させて、ブロア1g
でもつて風道1hを空気パージしてから制御信号
線6bを通じて電極棒1jに高電圧を印加すると
ともに、制御信号線6cを通じて燃料ポンプ6d
を始動させて、ノズル棒1iから噴射される燃料
に点火し燃焼を開始させ、更に、蒸気の発生が続
行して蒸気圧が上昇し、圧力検出部5から上限蒸
気圧信号を受けたときには、制御信号線6cを通
じて燃料ポンプ6dを停止させて燃料供給を断つ
ことにより燃焼を停止させるとともに、燃焼ガス
の排出を待つて制御信号線6aを通じて電動機1
fを停止させてブロア1gからの送風を断つ。
而して、燃焼の断続制御でもつて、上部管寄せ
1d内の蒸気圧を上下限蒸気圧として予め設定さ
れた両圧力値の間の圧力値に保つことができるも
のである。
なお、簡便な装置では、電動機1f、燃料ポン
プ6dの始動・停止制御、及び電極棒1jへの高
電圧の印加を同時的に行つてもよい。
更に、給水制御に関しては、連通管1l内の気
水境界面、すなわち、水管1b中の缶水水位の変
化を水位検出部2に伝達し、水位検出部2は缶水
水位が予め設定された下限水位に達したことを検
出したときには、下限水位信号を、同様に、上限
水位に達したことを検出したときには、上限水位
信号を給水制御部3に送る。
給水制御部3は、蒸気の消費により水管中の缶
水水位が降下し、水位検出部2から下限水位信号
を受けたときには、電動機4aを始動させて給水
ポンプ4でもつて下部管寄せ1cを通じて水管1
bへの給水を開始させ、給水が続行して缶水水位
が上昇し、水位検出部2から上限水位信号を受け
たときには、電動機4aを停止させて水管1bへ
の給水を断つ。
而して、給水の断続制御でもつて、水管1b内
の缶水水位を上下限水位として予め設定された両
水位値の間の水位値に保つことができるものであ
る。
そして、かかる給水の断続制御と、前記燃焼の
断続制御は、互いに別個独立に行われるものであ
る。
また、缶水のブローに関してはブローコツク1
pを開くことにより、排水管1nを通じて下部管
寄せ1c及び水管1b中の缶水の一部あるいは全
部をブローすることができるものである。
なお、ブロア1g、風道1h、ノズル棒1i、
電極棒1jから成るバーナは、これに限られるも
のではなく、要すれば、水管1b中の缶水を加熱
して蒸気を発生させ得れば足りるので、一般的に
は、電気ヒータ等をも含む加熱装置であればよ
い。
而して、同様に、燃焼制御部6も加熱装置を断
続する加熱制御部であればよい。
続いて、第3図〜第5図に基づいて、この発明
の一実施例の構成及び動作を説明すれば以下の通
りである。
第3図は、この発明の一実施例の構成を示すブ
ロツク図であり、図中、水位検出部2の缶水水位
WLは、連通管1lにおける水位を、それに対応
する水管中の缶水水位に置き換えて表わしたもの
であり、簡便のために、水管としては、仮想上の
単純な形状の水管1b′が示されている。
また、水管1b′の下部に形成された拡張部1
c′は、下部管寄せ1cを仮想上の単純な形状で等
価的に表わしたものである。
水位検出部2は給水の断続制御における缶水の
下限設定位置Lにその先端が位置するように配設
された下限水位プローブ2aと、全ブローを検知
するため及び濃度検出部異常検出用の計測電極と
して下限設定位置Lの下方の計測設定位置Bにそ
の先端が位置するように配設された計測水位プロ
ーブ2bと、缶水の上限位置Hにその先端が位置
するように配設された上限水位プローブ2cと、
缶水中に埋没した水中電極2dと、水中電極2d
にその一端が接続された交流電源2eと、交流電
源2eの他端と、下限水位プローブ2a、計測水
位プローブ2b、上限水位プローブ2cのそれぞ
れとの間に挿入された電流検出器2f,2g,2
hとから成る。
給水制御部3は、電流検出器2fの出力端子が
そのセツト端子に接続され、電流検出器2hの出
力端子がインバータ3aを通じて、そのリセツト
端子に接続されたフリツプフロツプ3bと、フリ
ツプフロツプ3bの正相出力端子がドライバ3c
を通じてその一端に接続され、その他端が電源3
dに接続されたリレー3eとから成り、リレー3
eの接点3e′は給水ポンプ4を駆動する電動機4
aの電源供給線4bに挿入される。
空缶状態検出部8は、その入力端子が給水指令
スイツチ8aに接続された単安定マルチバイブレ
ータ8bと、単安定マルチバイブレータ8bの正
相出力端子にその入力端子が接続された単安定マ
ルチバイブレータ8cと、一つの入力端子が電流
検出器2gの出力端子に接続され、もう一つの入
力端子が単安定マルチバイブレータ8bの正相出
力端子に接続されたナンドゲート8dと、その入
力端子が単安定マルチバイブレータ8cの正相出
力端子に接続された単安定マルチバイブレータ8
eと、そのセツト端子がナンドゲート8dの出力
端子に接続され、そのリセツト端子が単安定マル
チバイブレータ8eの補相出力端子に接続された
フリツプフロツプ8fと、一つの入力端子がフリ
ツプフロツプ8fの補相出力端子に接続され、も
う一つの入力端子が単安定マルチバイブレータ8
cの正相出力端子に接続されたナンドゲート8g
とから成り、給水指令スイツチ8aに連動する給
水指令スイツチ8a′が給水ポンプ4を駆動するた
めの電動機4aの電源供給線4bに挿入される。
表示部11は、その入力端子がナンドゲート8
gの出力端子に接続されたカウンタ11aと、カ
ウンタ11aに順次に後続するドライバ11b、
表示管11cとから成る。
下部管寄せ1c′には濃度検出用電極7aが水位
検出用の電極例えば計測水位プローブ2bの影響
のない比較的下方に絶縁して固定せられており、
濃度検出用電極7a、電流値を電圧値に変換を行
う電流電圧変換器7b、交流電源2e、水中電極
2dと缶水にて閉回路が作られており缶水の電導
度によりこの閉回路を流れる電流が変化するよう
になつており、電流電圧変換器7bが該電流値を
電圧値に変換する缶水濃度検出部が構成されてい
る。電流電圧変換器7bの電圧を出力する出力端
子はコンパレータ7A,7B,7Cの正入力端子
に結合され、コンパレータ7A,7B,7Cの負
入力端子は一方がアースされた可変抵抗を介して
定電圧を加えられている。コンパレータ7A,7
B,7Cの出力端子は判断回路7dの入力端子に
結合されている。電流検出器2gの出力端子はナ
ンド回路8dの一つの入力端子と並列して判断回
路7dの入力端子に結合されている。空缶状態検
出部8の出力信号を得るようにナンド回路8gの
出力端子はカウンタ11aの入力端子と並列に判
断回路7dの入力端子に結合されている。
判断回路7dはナンド回路8gよりの出力信号
S5を受けそれに続いて電流検出器2gからの信号
S2を受けると動作してコンパレータ7A,7B,
7Cの出力信号の真理値を比較して缶水の濃度検
出部の正常かどうかの判断を行うものであり、缶
水の濃度検出部が正常な場合には缶水の濃縮に対
応する信号を受けて全ブロー或は一部ブローを行
う信号S11,S12を出力するものであつて、判断回
路7dの該缶水の濃度検出部の異常信号出力端子
は濃度検出部異常警報器7eに結線され、判断回
路7dの全ブロー信号出力端子はドライバー7g
の入力端子に結ばれ、ドライバー7gの出力端子
はリレーRL2に配線される。リレーRL2の接点
RL2−1はブローコツク1pの開閉回路に設け
てある。又判断回路7dの部分ブロー信号出力端
子はドライバー7iの入力端子に結合され、ドラ
イバー7iの出力端子はタイマーリレーTに配線
され、タイマーリレーTの接点T−1はブローコ
ツク1pの開閉回路に接点RL2−1と並列して
配されている。
第4図は缶水水位の変化Aと、電流検出器2
h,2fの出力信号B,Cとフリツプフロツプ3
bの正相出力信号Dとを対比して示す波形図であ
る。先ず、上記構成における水位検出部2、給水
制御部3に関して、給水制御の動作を説明すれば
以下の通りである。
いま、第4図A,aに示すように、缶水水位が
下限設定位置Lよりも高い位置にある場合には、
下限水位プローブ2aが缶水中に水没して、水中
電極2dとの間が缶水を通じて導通状態となり、
交流電源2eに対して電流検出器2f、下限水位
プローブ2a、水中電極2dから成る負荷回路が
形成されるので、電流検出器2fに電流が流れ、
これを検出して電流検出器2fは第4図C,bに
示すように「1」を出力する。
そして、缶水水位が降下して、第4図A,cに
示すように、下限設定位置Lに達すると、下限水
位プローブ2aの先端が缶水水面から離れ、交流
電源2eに対する負荷回路が遮断されるので、電
流検出器2fを通過する電流が零となり、これを
検出して、電流検出器2fは第4図C,dに示す
ように「0」を出力する。
かかる電流検出器2fの出力信号の「1」から
「0」への反転をセツト端子に受けて、フリツプ
フロツプ3bが「1」にセツトされ、その正相出
力信号は、第4図D,eに示すように「0」から
「1」に反転する。この信号を受けて、ドライバ
3cが導通状態となり、リレー3eが励磁され
て、接点3e′が閉成し、この時点では閉成されて
いる給水指令スイツチ8a′を通じて電動機4aに
電力が供給されるので、水管1b′への缶水の供給
が行われる。
而して、フリツプフロツプ3bが「1」になつ
ている期間中、給水が続行し、第4図A,fに示
すように缶水水位が上昇し続ける。
やがて、第4図A,gに示すように、缶水水位
が上限設定位置Hに達すると、上限水位プローブ
2cが水没し、いままで、これが水面から離れて
いたために、第4図B,hに示すように、「0」
を出力していた電流検出器2hが第4図B,iに
示すように、「1」を出力するようになる。
かかる電流検出器2hの出力信号の「0」から
「1」への反転はインバータ3aにより、「1」か
ら「0」への反転に変換されて、フリツプフロツ
プ3bのリセツト端子に供給され、これを「0」
にリセツトする。
而して、第4図D,jに示すように、フリツプ
フロツプ3bの正相出力信号が「0」となるの
で、リレー3eが非励磁状態になり、接点3e′が
開成し、給水が停止する。
このようにして、給水ポンプが始動してから停
止するまでの給水期間T1は、フリツプフロツプ
3bが「1」になつている期間でもつて特定さ
れ、更に、給水ポンプが停止してから始動するま
での給水停止期間T2は、フリツプフロツプ3b
が「0」になつている期間でもつて特定されるも
のである。
そして、給水を停止した後は、第4図A,kに
示すように、缶水水位は蒸発量に応じた降下率で
もつて再び降下し、これが第4図A,lに示すよ
うに、下限設定位置Lに到達するまでは、フリツ
プフロツプ3bが「0」に留まつて、しかる後、
第4図D,mに示すように「1」に反転して、給
水停止期間T2が形成される。
以上同様の動作が繰返し行われて、缶水水位は
上限設定位置Hと下限設定位置Lの間に保たれる
ものである。
続いて、第5図をも参照しつつブロー作業にお
ける完全ブロー検出のための動作を説明すれば以
下の通りである。
第5図は缶水水位の変化Aと、電流検出器2
f,2gの出力信号、すなわち、下限、計測水位
信号B,Cと、フリツプフロツプ8fの補相出力
信号Dと、単安定マルチバイブレータ8bの正相
出力信号Eと、ナンドゲート8dの出力信号F
と、ナンドゲート8gの出力信号Gと、単安定マ
ルチバイブレータ8cの正相出力信号Hとを対比
して示す波形図である。
ブロー作業に際して、作業者がブローコツク1
pを開くとともに給水指令スイツチ8a,8a′を
開成させて、給水制御部3におけるリレー接点3
e′の断続動作に係わりなく、電動機4aへの電源
供給を断つて給水ポンプ4を停止させると、水管
1b′中の缶水は、排水管1nを通じて大流量で排
泄されるので、第5図A,aに示すように、缶水
水位は急速度の降下を開始する。
そして、第5図A,bに示すように、下限設定
位置Lに到達すると、下限水位プローブ2aが水
面から離れるので、電流検出器2fの出力信号が
第5図B,cに示すように、「1」から「0」に
反転して、下限水位信号S1が出力される。
この間、缶水水位は、第5図A,eに示すよう
に、急速度の降下を続行し、第5図A,fに示す
ように、計測設定位置Bに到達すると、今度は、
計測水位プローブ2bが水面から離れるので、電
流検出器2gの出力信号が第5図C,gに示すよ
うに、「1」から「0」に反転して、計測水位信
号S2が出力される。
完全ブローを実行した後、必要に応じて、ボイ
ラ内の点検保守を行つてから、作業者がブローコ
ツク1pを閉じ、更に、給水指令スイツチ8a,
8a′を閉成させることにより給水指令信号S0を与
えると給水ポンプ4を駆動するための電動機4a
に対する給電がリレー接点3e′の開閉に支配され
るようになり、給水の断続制御動作が開始され
る。
この時点では、給水の断続制御に関しては、下
限設定位置Lを遥かに下回わつた缶水水位となつ
ているので、断続制御動作が行われて、リレー接
点3e′が閉成し、ボイラへの缶水供給が開始され
る。
このとき同時に、給水指令スイツチ8aが閉成
して、単安定マルチバイブレータ8bの入力端子
を接地することにより給水指令信号S0が与えられ
るので、第5図E,jに示すように、単安定マル
チバイブレータ8bがトリガされて準安定状態に
移行する。
一方、給水が開始されると、缶水水位は第5図
A,kに示すように、給水流量に応じて緩速度で
上昇するのであるが、特に、給水初期には、水管
1b′の拡張部1c′として等価的に表わされるよう
な広い断面積を有する下部管寄せ1cに缶水を充
満させるので、その上昇速度は極めて緩やかであ
り、缶水水位の上昇に長時間を要するものであ
る。
下部管寄せ1cが缶水で充満された後は、断面
積のより小さな水管1bを充満させることとなる
ので、缶水水位は、第5図A,lに示すように、
比較的速い速度で上昇する。
そして、缶水水位が第5図A,mに示すよう
に、計測設定位置Bに到達すると、第5図C,n
に示すように、電流検出器2gの出力信号が
「0」から「1」に反転して計測水位信号S2を出
力する。
しかるに、完全ブロー後の給水では、下部管寄
せ1cの充満に長時間を要するために缶水水位が
計測設定位置Bに到達する以前に、給水開始に際
して、給水指令信号S0に応答して準安定状態に移
行していた単安定マルチバイブレータ8bが第5
図E,pに示すように安定状態に復帰することと
なる。
従つて、ナンドゲート8dの二つの入力端子に
は、同時的な「1」の供給がないので、第5図F
に示すように、該ゲート8dは継続的に「1」を
出力する。
而して、フリツプフロツプ8fのセツト端子の
電圧には変化がなく、フリツプフロツプ8fの正
相出力信号は第5図Dに示すように、「0」のま
まに留まる。
かくして該フリツプフロツプ8fの補相出力端
子からは、空缶状態検出信号S4としての「1」が
ナンドゲート8gの一つの入力端子に供給され続
ける。
而して、単安定マルチバイブレータ8bが安定
状態に復帰すると、後続の単安定マルチバイブレ
ータ8cがトリガされて準安定状態に移行し、ナ
ンドゲート8gのもう一つの入力端子に「1」が
供給される。
そして、このとき、前述のように、空缶状態が
検出されていて、フリツプフロツプ8fから空缶
状態信号S4が断続的に出力されていれば、ナンド
ゲート8gの両入力端子に「1」が供給されるの
で、ナンドゲート8gの出力信号は第5図G,q
に示すように、「1」から「0」に反転して、完
全ブロー検出信号S5が出力される。
続いて、第5図H,zに示すように単安定マル
チバイブレータ8cが安定状態に復帰すると、第
5図G,rに示すように、ナンドゲート8gの出
力信号は「0」から「1」に反転し、このとき同
時に単安定マルチバイブレータ8eがトリガされ
て準安定状態に移行し、その補相出力信号の
「1」から「0」への反転をリセツト端子に受け
て、フリツプフロツプ8fが「0」にリセツトさ
れる。
いま仮りに、何らかの理由で、完全ブローとな
らずに第5図A,iに示すように、缶水水位が零
でない状態、すなわち、缶水が残留する状態から
給水を開始した場合を仮定すると、第5図A,
k′に示すように、下部管寄せ1cを充満するため
の期間の一部著しくは全部を欠いた状態で缶水水
位が上昇するので、計測設定位置Bまで上昇する
ために要する時間が短縮する。
而して、第5図A,m′に示すように、缶水水
位が計測設定位置Bに到達して、第5図C,n′に
示すように、電流検出器2gの出力信号が「0」
から「1」に反転する時点では、第5図E,uに
示すように、単安定マルチバイブレータ8bはい
まだ準安定状態にあるので、ナンドゲート8dの
一つの入力端子には、電流検出器2gからの
「1」が、そして、もう一つの入力端子には、単
安定マルチバイブレータ8bからの「1」が供給
されることとなり、第5図F,vに示すように、
ナンドゲート8dの出力信号は「1」から「0」
に反転する。この反転信号をセツト端子に受け
て、第5図D,wに示すように、フリツプフロツ
プ8fが「1」にセツトされ、その補相出力は
「0」となり、空缶状態検出信号S4が消滅する。
したがつて、このような場合には、第5図E,
pに示すように、単安定マルチバイブレータ8b
がやがて安定状態に復帰して、後続の単安定マル
チバイブレータ8cが準安定状態に移行しても、
ナンドゲート8gの一つの入力端子に供給されて
いるフリツプフロツプ8fの補相出力信号が
「0」となつている以上、ナンドゲート8gの出
力信号は第5図G,xに示すように、「1」にと
どまり、完全ブロー検出信号S5が出力されること
はない。
そして、単安定マルチバイブレータ8bが安定
状態に復帰すると、第5図F,yに示すように、
ナンドゲート8dの出力信号は再び「1」にもど
る。
続いて、単安定マルチバイブレータ8cが第5
図H,zに示すように、安定状態に復帰すると、
前述のように、単安定マルチバイブレータ8eが
トリガされて準安定状態に移行し、その補相出力
信号の「1」から「0」への反転をリセツト端子
に受けて、第5図D,sに示すようにフリツプフ
ロツプ8fが「0」にリセツトされる。
このようにして、空缶状態検出部8は単安定マ
ルチバイブレータ8bの準安定時間として予め設
定された特定の期間内に缶水水位が計測設定位置
Bまで上昇するか否かを判定することにより、完
全ブロー後の給水作業に際して、必ず、必要とさ
れる下部管寄せ1cに缶水を充満するための給水
時間の経過を検出して、完全ブロー検出信号S5を
出力するものである。
完全ブロー検出信号S5が出力されると、これに
応答してカウンタ11aは完全ブローの累積回数
を計数し、ドライバ11bを通じて表示管11c
を駆動して、完全ブローの累積回数を目視可能に
表示する。
このようなナンド回路8gからの全ブロー検出
信号S5はカウンタ11aの入力端子と並列してい
る判断回路7dの入力端子に入る。同時に計測水
位プローブ2bの着水により電流検出器2gから
の出力信号S2=1も判断回路7dに入るとこれを
受けてコンパレータ7A,7B,7Cからの出力
信号S6,S7,S8の真理値の比較が行われる。缶水
の濃度検出部が正常であると濃度検出用電極7a
と水中電極2d間の抵抗は最も大きく電流電圧変
換器7bに流れる電流は小さく電流電圧変換器7
bはコンパレータ7Aのみを動作させS6=1を出
力し、コンパレータ7B,7Cの出力信号S7,S8
は夫々0である。処がボイラ缶水のよごれが濃度
検出用電極7aの絶縁材に附着して該電極7aと
下部管寄せ1c′間の抵抗値が下り、濃度検出用電
極7aとアース間又は濃度検出用電極7aと水中
電極2d間の抵抗値が下るのであたかも缶水が濃
縮したときと同じように電流電圧変換器7bに電
流が流れるのでその出力電圧も缶水の濃縮度の許
容値以内の一定値を越えてコンパレータ7Bを動
作させコンパレータ7Aが出力信号S6=1、コン
パレータ7Bが出力信号S7=1を出力するか、更
に缶水の濃縮度が許容値を越えると電流電圧変換
器7bの出力電圧も大となりコンパレータ7B,
7C共に動作させ、コンパレータ7A,7B,7
Cの出力信号S6,S7,S8を総て1にする。従つて
このような缶水の全ブロー後の給水により水位が
計測水位プローブ2bが着水する状態ではコンパ
レータ7Aの出力信号S6のみが1でなければなら
ないから判断回路7dは濃度検出部異常信号S9を
出力し警報器7eにて表示し、濃度検出部の回路
の濃度検出用電極7aと水中電極2d間もしくは
濃度検出用電極7aと接地間の抵抗減少があり、
絶縁抵抗が低下していることを知らせる。又全ブ
ロー信号S5及び計測水位プローブ2bの着水を見
る電流検出器2gからの信号S2を判断回路が受け
た際にコンパレータ7A,7B,7Cの何れもが
動作しないときは濃度検出用電極7a、缶水、水
中電極2d、交流電源2e、電流電圧変換器7b
を直列にした閉回路の濃度検出部の断線である
か、交流電源2eが附勢されていないか、電流電
圧変換器7bが故障して出力電圧がでていないか
等であるので判断回路7dはこのようなとき濃度
検出異常信号S10を発して濃度検出装置の上述の
異常を警報器7fに表示する。
全ブロー信号S5と計測水位プローブ2bの着水
の信号S2を受けて判断回路7dがコンパレータ7
Aの出力信号S6が1、コンパレータ7B,7Cの
出力信号S7,S8が共に0である場合は正常である
からその後はボイラ運転による缶水の濃縮による
濃度検出用電極7aと水中電極2d間の缶水の抵
抗が低下し電流電圧変換器7bの出力電圧がコン
パレータ7Bを動作させると判断回路7dは部分
的ブローを行う信号S12を出力し、ドライバー7
iにて増幅してタイマーリレーTを附勢して接点
T−1を閉じてブローコツク1pを漸時開く。缶
水が一層濃縮されると濃度検出用電極7aと水中
電極2d間の缶水の電導度は低下するので電流電
圧変換器7bを流れる電流は増大して出力電圧は
許容値を越え、コンパレータ7A,7B,7Cは
総て動作し信号S6,S7,S8が総て1にて判断回路
に入るので判断回路は全ブロー信号S11を出し、
ドライバー7gにて増幅してリレーRL2を動作
させて接点RL2−1を閉じブローコツク1pは
開いて全ブローを行う。そして水位が濃度検出用
電極7aもしくは水中電極2d以下になると濃度
検出回路には電流は流れなくなるので電流電圧変
換器7bは電圧を出力しないのでコンパレータ7
A,7B,7Cは非動作となり、信号S6,S7,S8
は全部0となるので、それを受けて判断回路7d
は信号S11を0にしてリレーRL2を消勢し全ブロ
ーを終る。そこで給水指令スイツチ8a,8a′を
投入すると既にリレー3eは附勢されて接点3
e′は閉じているのでモータ4aは附勢されてポン
プ4を運転してボイラに給水が行われる。缶水水
位が計測水位プローブ2bに達すると計測水位プ
ローブ2bの着水による電流検出器2gの信号S2
が1となり、既にのべたように空缶状態検出部の
ナンド回路8gの出力信号S5は1を出力するので
判断回路7dは既にのべたように濃度検出用電極
7aと水中電極2d間の缶水濃度で定まる電流が
電流電圧変換器7bに流れその出力電圧はコンパ
レータ7A,7B,7Cに入力され、コンパレー
タ7A,7B,7Cの出力信号S6,S7,S8を判断
回路7dは判断して結果を表示する。
この実施例では全ブロー信号S5を得るために第
3図に示すような空缶状態検出部8を設けた。然
し乍ら本発明では全ブローが行われたことを知り
得ればよいのであり、このために缶水水位が全ブ
ローされたような低い水位を検出するような全ブ
ロー確認用低水位検出プローブを缶内に備えても
よく、或は缶水に連通可能となつている目視の水
位計によつてもよい。そしてこのような缶水水位
が全ブローによる極めて低下した水位を検出した
信号を手動又は自動で判断回路7dに入力しても
よい。
表示部11の構成としては、完全ブロー検出信
号S5を完全ブローの実行を表わす情報としてその
まま点灯表示する構成を採用してもよいし、表示
管11c等に代えて出力信号処理装置とタイプラ
イタを付設して完全ブローが実行されるたびに、
その累積回数に併わせて実行の日時を作表印字す
る構成を採用してもよい。
更には、演算処理装置を付設して、完全ブロー
検出信号S5の出力時点から起算した累積蒸発量を
算出してブローコツク1pの開閉、給水指令スイ
ツチ8a,8a′の開閉等を自動制御する構成とし
てもよい。
なお、上記実施例では、下限及び計測水位プロ
ーブ2a,2bと水中電極2d間の電導性を利用
して、缶水表面を検出しているが、これに限られ
るものではなく、缶水と蒸気の境界面を検出すれ
ば足りるので、下限、計測水位プローブ2a,2
b等の構成に代えて、下限、計測設定位置に発光
素子と受光素子を対向配置して成る光学的水位セ
ンサ、磁気を帯びた浮子を下限、計測設定位置に
配設された磁気センサでもつて検出する磁気的水
位センサ等を含む下限、計測水位センサを採用す
ることは随意である。あるいは、唯一の圧力セン
サから缶水水位に比例する水圧信号を得て、この
信号が下限、計測設定位置に対応する値に達した
ことをコンパレータでもつて検出する構成として
もよい。
更には、計測水位センサは、下限水位以下に缶
水水位が低下した場合に、缶水の加熱を行わせな
いようにしたいわゆるインターロツクのための水
位センサでもつて共用しているが、これらを別個
独立に設ける構成としてもよい。
以上のように、この発明はボイラ中の缶水のブ
ローを制御するブローコツクと、ボイラに缶水を
供給する給水ポンプと、缶水水位を検出して給水
ポンプの運転制御を行う制御装置と、缶水中に二
つの電極を置き該電極間をボイラ外部において結
合して閉回路を構成し閉回路中に直列に電源と該
閉回路中を流れる電流を検出しその出力電圧によ
り缶水の濃縮度を検出する濃度検出部と、全ブロ
ーを行つたことを検出する手段を備えたものにお
いて、全ブローを行つた信号と全ブローを行つた
後の給水により缶水が一定水位に到達したことを
検知する手段の信号と濃度検出部の出力信号レベ
ルを判断する複数のコンパレータの出力信号とを
受けて濃度検出部の診断を行う判断回路と該判断
回路より少くとも濃度検出部が異常であるときに
信号を出力する外部表示装置を備えたボイラにお
ける濃度検出部異常検出装置を備えたから缶水濃
度検出部の異常か正常かの判断ができるので濃度
検出部の異常に気ずかず缶水が濃縮されていない
のに全ブローを行つたり、逆に缶水が濃縮されて
いるのに全ブローを行わずスケールを成長させボ
イラの熱効率を低下させたり、キヤリーオーバに
よりボイラに接続するバルブ等の関連機器を損傷
させるトラブルを避けることができる。[Table] Therefore, comparators 7A, 7B,
If the outputs of 7C are displayed respectively, it becomes clear that there is an abnormality in the concentration detection section. These judgments may be made by a logic circuit that outputs only the results. If the truth value is other than the above, comparators 7A and 7
It can be determined that the abnormality is B or 7C. Although three comparators were used in the above embodiment, a plurality of comparators may be used. In other words, the comparator 7A is always provided, but the minimum is the comparator 7B or 7.
Two pieces including C may also be used. Furthermore, in order to more precisely diagnose the degree of insulation failure in the concentration detection section by using three or more comparators, comparators 7A to 7 are used.
Comparators having different operating voltages may be sequentially arranged at operating voltages up to C. As described above, in a boiler equipped with a concentration detecting section, an abnormality in the concentration detecting section can be detected by comparing the output signal of the concentration detecting section with a comparator at the can water position at a constant water level after full blowing. Now, before explaining the subsequent embodiments of the apparatus of the present invention, the structure and operation of a typical small boiler system to which the structure of the present invention can be attached will be explained as follows. FIG. 2A is a block explanatory diagram showing the configuration of such a boiler system, and a cross section of the boiler 1 is shown. FIG. 2B is a sectional view taken along the line AA in FIG. 2A. In the figure, inside a boiler 1, a large number of water pipes 1b are installed along the inner peripheral surface of a wall 1a.
b consists of a hollow cylindrical body, its lower end communicates with the annular lower header 1c (water chamber), and its upper end communicates with the annular upper header 1d (steam chamber), respectively. Canned water is stored in the lower part of 1c and water pipe 1b. A combustion chamber 1e is formed in the center of the boiler 1 surrounded by water pipes 1b, and an electric motor 1f is provided above the combustion chamber 1e.
An air passage 1h is provided which communicates with a blower 1g driven by a blower 1g, and a nozzle rod 1i and an electrode rod 1j are vertically provided within the air passage 1h. The lower end of the combustion chamber 1e communicates with the flue 1k through the hollow portions of a large number of water pipes 1b. From the upper header 1d, a communication pipe 1l extends outside the wall 1a and communicates with the lower header 1c. A water level gauge 1m and a water level detector 2 for visually displaying the canned water level are installed in the middle of the communication pipe 1l. A water supply control section 3 is connected to the water level detection section 2, and its output terminal is connected to an electric motor 4a that drives a water supply pump 4. An inlet pipe of the water supply pump 4 communicates with a water source (not shown), and a discharge portion thereof communicates with the lower header 1c. Further, a pressure detection section 5 is connected to the upper part of the communication pipe 1l, and its output terminal is connected to a combustion control section 6. From the combustion control unit 6, control signal lines 6a to 6
c extends and is connected to each of the electric motor 1f, electrode rod 1j, and fuel pump 6d. An inlet pipe of the fuel pump 6d communicates with a fuel tank (not shown), and a discharge pipe thereof communicates with the nozzle rod 1i. A blow pipe 1n extends from the lower header 1c and communicates with a drainage channel (not shown) via a blow stock 1p, and a steam pipe 1q extends from the upper header 1d and communicates with a desired steam load (not shown). In the configuration of the boiler system described above, when generating steam, the electric motor 1f drives the blower 1g to forcefully send air into the air passage 1h, and applies a high voltage to the electrode rod 1j to generate steam from the tip of the nozzle rod 1i. The injected fuel is ignited and combusted within the combustion chamber 1e. High-temperature combustion gas generated by such combustion enters the hollow part of the water pipe 1b from the lower end of the combustion chamber 1e, passes through this, reaches the flue 1k, and is exhausted. During this time, heat exchange takes place and the canned water in the water pipe 1b is heated and turned into steam, which is then transferred to the upper header 1d.
The steam is collected and stored at the steam pipe 1q and supplied to the steam load through the steam pipe 1q. Regarding combustion control, the upper header 1d
The steam pressure in the upper header 1d is extracted through the communication pipe 1l and supplied to the pressure detector 5.
When the combustion control section detects that the vapor pressure within the combustion chamber has reached a preset lower limit vapor pressure, the lower limit vapor pressure signal is sent to the combustion control section. Send to 6. When the combustion control unit 6 receives a lower limit steam pressure signal from the pressure detection unit 5 due to continued consumption of steam and the steam pressure in the upper header 1d falls, the combustion control unit 6 connects the control signal line 6 to the lower limit steam pressure signal from the pressure detection unit 5.
Start electric motor 1f through a, and blower 1g
After purging the air passage 1h with air, a high voltage is applied to the electrode rod 1j through the control signal line 6b, and at the same time, a high voltage is applied to the electrode rod 1j through the control signal line 6c.
starts, the fuel injected from the nozzle rod 1i is ignited to start combustion, and further, when steam generation continues and the steam pressure increases and an upper limit steam pressure signal is received from the pressure detection section 5, Combustion is stopped by stopping the fuel pump 6d and cutting off the fuel supply through the control signal line 6c, and after waiting for combustion gas to be discharged, the electric motor 1 is connected through the control signal line 6a.
Stop f and cut off the air from blower 1g. Thus, even with intermittent control of combustion, the steam pressure in the upper header 1d can be maintained at a pressure value between the two pressure values preset as the upper and lower steam pressure limits. In addition, in a simple device, the start/stop control of the electric motor 1f and the fuel pump 6d, and the application of high voltage to the electrode rod 1j may be performed simultaneously. Furthermore, regarding water supply control, changes in the canned water level in the air-water interface in the communication pipe 1l, that is, in the water pipe 1b, are transmitted to the water level detection section 2, and the water level detection section 2 detects the canned water level set in advance. When it is detected that the lower limit water level has been reached, a lower limit water level signal is sent to the water supply control unit 3, and similarly, when it is detected that the upper limit water level has been reached, an upper limit water level signal is sent to the water supply control unit 3. When the canned water level in the water pipe drops due to steam consumption and a lower limit water level signal is received from the water level detection unit 2, the water supply control unit 3 starts the electric motor 4a and causes the water supply pump 4 to lower the water pipe through the lower header 1c. 1
When the water supply to b is started, water supply continues, the can water level rises, and an upper limit water level signal is received from the water level detector 2, the electric motor 4a is stopped to cut off the water supply to the water pipe 1b. Thus, even with the intermittent water supply control, the water level of the canned water in the water pipe 1b can be maintained at a water level between the upper and lower limit water levels preset. The intermittent control of water supply and the intermittent control of combustion are performed separately and independently from each other. Also, regarding the blowing of canned water, blowing tips 1
By opening p, part or all of the canned water in the lower header 1c and the water pipe 1b can be blown out through the drain pipe 1n. In addition, blower 1g, air passage 1h, nozzle rod 1i,
The burner consisting of the electrode rod 1j is not limited to this, and if necessary, it is sufficient to heat the canned water in the water pipe 1b to generate steam, so generally an electric heater or the like is also used. Any heating device including the above may be used. Similarly, the combustion control section 6 may also be a heating control section that turns on and off the heating device. Next, the configuration and operation of an embodiment of the present invention will be described below based on FIGS. 3 to 5. FIG. 3 is a block diagram showing the configuration of an embodiment of the present invention.
WL is expressed by replacing the water level in the communication pipe 1l with the canned water level in the corresponding water pipe, and for the sake of simplicity, a hypothetical water pipe 1b' with a simple shape is shown as the water pipe. ing. In addition, an expanded portion 1 formed at the bottom of the water pipe 1b'
c' is an equivalent representation of the lower header 1c in a hypothetical simple shape. The water level detection unit 2 includes a lower limit water level probe 2a disposed such that its tip is located at the lower limit setting position L of canned water in intermittent control of water supply, and a measurement unit for detecting full blow and concentration detection unit abnormality detection. A measurement water level probe 2b is disposed as an electrode so that its tip is located at the measurement setting position B below the lower limit setting position L, and an upper limit is arranged so that its tip is located at the upper limit position H of canned water. A water level probe 2c,
Underwater electrode 2d buried in can water and underwater electrode 2d
AC power supply 2e, one end of which is connected to AC power supply 2e, and current detectors 2f, 2g, inserted between the other end of AC power supply 2e and each of lower limit water level probe 2a, measurement water level probe 2b, and upper limit water level probe 2c. 2
It consists of h. The water supply control section 3 includes a flip-flop 3b, in which the output terminal of the current detector 2f is connected to its set terminal, and the output terminal of the current detector 2h is connected to its reset terminal through an inverter 3a, and a positive phase output of the flip-flop 3b. The terminal is driver 3c
and the other end is connected to the power supply 3.
d, and relay 3e connected to relay 3e.
The contact 3e' of e is the electric motor 4 that drives the water supply pump 4.
It is inserted into the power supply line 4b of a. The empty can state detection unit 8 includes a monostable multivibrator 8b whose input terminal is connected to the water supply command switch 8a, and a monostable multivibrator 8c whose input terminal is connected to the positive phase output terminal of the monostable multivibrator 8b. and a NAND gate 8d whose one input terminal is connected to the output terminal of the current detector 2g and the other input terminal is connected to the positive phase output terminal of the monostable multivibrator 8b, and whose input terminal is connected to the monostable multivibrator 8b. Monostable multivibrator 8 connected to the positive phase output terminal of 8c
e, a flip-flop 8f whose set terminal is connected to the output terminal of the NAND gate 8d, whose reset terminal is connected to the complementary output terminal of the monostable multivibrator 8e, and whose one input terminal is connected to the complementary output terminal of the flip-flop 8f. and the other input terminal is monostable multivibrator 8.
NAND gate 8g connected to the positive phase output terminal of c
A water supply command switch 8a' interlocked with the water supply command switch 8a is inserted into the power supply line 4b of the electric motor 4a for driving the water supply pump 4. The display unit 11 has an input terminal connected to the NAND gate 8.
a counter 11a connected to the output terminal of g, a driver 11b sequentially following the counter 11a,
It consists of a display tube 11c. A concentration detection electrode 7a is insulated and fixed to the lower header 1c' at a relatively lower part where it is not affected by a water level detection electrode such as a measuring water level probe 2b.
A closed circuit is made of the concentration detection electrode 7a, the current-voltage converter 7b that converts the current value into a voltage value, the AC power supply 2e, the underwater electrode 2d, and the canned water.The conductivity of the canned water makes this closed circuit. The flowing current is changed, and the current-voltage converter 7b constitutes a can water concentration detection section in which the current value is converted into a voltage value. The output terminal of the current-voltage converter 7b that outputs the voltage is coupled to the positive input terminals of the comparators 7A, 7B, and 7C, and the negative input terminals of the comparators 7A, 7B, and 7C are connected to a constant voltage via a variable resistor whose one end is grounded. has been added. Comparator 7A, 7
The output terminals of B and 7C are coupled to the input terminal of the judgment circuit 7d. The output terminal of the current detector 2g is connected in parallel to one input terminal of the NAND circuit 8d and to the input terminal of the judgment circuit 7d. The output terminal of the NAND circuit 8g is connected to the input terminal of the judgment circuit 7d in parallel with the input terminal of the counter 11a so as to obtain the output signal of the empty can state detection section 8. The judgment circuit 7d is the output signal from the NAND circuit 8g.
S 5 followed by the signal from current detector 2g
When S 2 is received, it operates and comparators 7A, 7B,
The truth value of the output signal of 7C is compared to determine whether the canned water concentration detection section is normal or not. If the canned water concentration detection section is normal, a signal corresponding to the concentration of canned water is output. The abnormal signal output terminal of the canned water concentration detection section of the judgment circuit 7d is connected to the concentration detection section abnormality alarm 7e . All blow signal output terminals of the judgment circuit 7d are connected to the driver 7g.
The output terminal of driver 7g is connected to relay RL2. Contact of relay RL2
RL2-1 is provided in the opening/closing circuit of the broker 1p. Further, the partial blow signal output terminal of the judgment circuit 7d is connected to the input terminal of the driver 7i, the output terminal of the driver 7i is wired to the timer relay T, and the contact T-1 of the timer relay T is connected to the opening/closing circuit of the blowing stock 1p through the contact RL2. -1 is arranged in parallel. Figure 4 shows change A in can water level and current detector 2.
h, 2f output signals B, C and flip-flop 3
FIG. 3 is a waveform diagram showing a comparison with a normal phase output signal D of FIG. First, the operation of water supply control with respect to the water level detection section 2 and water supply control section 3 in the above configuration will be explained as follows. Now, as shown in Fig. 4A, a, if the canned water level is higher than the lower limit setting position L,
The lower limit water level probe 2a is submerged in the can water, and conduction is established between it and the underwater electrode 2d through the can water,
Since a load circuit consisting of a current detector 2f, a lower limit water level probe 2a, and an underwater electrode 2d is formed for the AC power source 2e, a current flows through the current detector 2f,
Detecting this, the current detector 2f outputs "1" as shown in FIG. 4C and b. Then, when the can water level falls and reaches the lower limit setting position L as shown in FIG. Therefore, the current passing through the current detector 2f becomes zero, and upon detecting this, the current detector 2f outputs "0" as shown in FIG. 4C and d. In response to the inversion of the output signal of the current detector 2f from ``1'' to ``0'' at the set terminal, the flip-flop 3b is set to ``1'', and its positive phase output signal is shown in FIGS. 4D and 4E. As shown, it is inverted from "0" to "1". Upon receiving this signal, the driver 3c becomes conductive, the relay 3e is energized, the contact 3e' is closed, and power is supplied to the motor 4a through the water supply command switch 8a', which is closed at this point. Therefore, canned water is supplied to the water pipe 1b'. Thus, while the flip-flop 3b is at "1", water supply continues and the can water level continues to rise as shown in FIGS. 4A and 4F. Eventually, as shown in FIGS. 4A and 4G, when the can water level reaches the upper limit setting position H, the upper limit water level probe 2c is submerged, and since it has been far from the water surface, the water level in FIGS. “0” as shown in
The current detector 2h which had been outputting "1" now outputs "1" as shown in FIG. 4B, i. The inversion of the output signal of the current detector 2h from "0" to "1" is converted by the inverter 3a into an inversion from "1" to "0" and supplied to the reset terminal of the flip-flop 3b. "0"
Reset to . Then, as shown in FIG. 4D and j, the positive phase output signal of the flip-flop 3b becomes "0", so the relay 3e becomes de-energized, the contact 3e' opens, and the water supply stops. . In this way, the water supply period T 1 from when the water supply pump starts until it stops is specified even during the period when the flip-flop 3b is set to "1", and furthermore, from when the water supply pump stops until it starts The water supply stop period T 2 is the flip-flop 3b.
It is specified even during a period in which the value is "0". After the water supply is stopped, as shown in Figure 4 A and k, the can water level falls again at a rate of decline that corresponds to the amount of evaporation, and this reaches the lower limit as shown in Figure 4 A and l. The flip-flop 3b remains at "0" until it reaches the set position L, and then,
As shown in FIGS. 4D and 4m, it is reversed to "1" and a water supply stop period T2 is formed. The same operation as above is repeated, and the can water level is maintained between the upper limit setting position H and the lower limit setting position L. Next, referring also to FIG. 5, the operation for detecting a complete blow during blowing work will be described as follows. Figure 5 shows change A in can water level and current detector 2.
The output signals of f and 2g, that is, the lower limit and measured water level signals B and C, the complementary output signal D of the flip-flop 8f, the positive phase output signal E of the monostable multivibrator 8b, and the output signal F of the NAND gate 8d.
FIG. 3 is a waveform chart showing a comparison between the output signal G of the NAND gate 8g and the positive phase output signal H of the monostable multivibrator 8c. When performing blowing work, the operator
p is opened and the water supply command switches 8a and 8a' are opened, and the relay contact 3 in the water supply control section 3 is opened.
Regardless of the intermittent operation of e', when the power supply to the electric motor 4a is cut off and the water supply pump 4 is stopped, the canned water in the water pipe 1b' is drained at a large flow rate through the drain pipe 1n. As shown in A, a, the can water level begins to fall rapidly. Then, as shown in FIGS. 5A and 5B, when the lower limit setting position L is reached, the lower limit water level probe 2a leaves the water surface, so that the output signal of the current detector 2f changes as shown in FIGS. 5B and C. It is inverted from "1" to "0" and the lower limit water level signal S1 is output. During this time, the can water level continues to fall rapidly, as shown in Figures 5A and 5e, and when it reaches the measurement setting position B, as shown in Figures 5A and 5f, this time,
Since the measurement water level probe 2b leaves the water surface, the output signal of the current detector 2g is inverted from "1" to "0" as shown in Fig. 5C and g, and the measurement water level signal S2 is output. . After performing complete blowing, the operator closes the blower stock 1p after performing inspection and maintenance inside the boiler as necessary, and then switches the water supply command switch 8a,
When a water supply command signal S0 is given by closing 8a', the electric motor 4a for driving the water supply pump 4 is activated.
The power supply is now controlled by the opening and closing of the relay contact 3e', and the water supply intermittent control operation is started. At this point, regarding the intermittent control of the water supply, since the water level in the can is far below the lower limit setting position L, the intermittent control operation is performed, relay contact 3e' closes, and the water is supplied to the boiler. Canned water supply will begin. At the same time, the water supply command switch 8a is closed and the input terminal of the monostable multivibrator 8b is grounded, giving the water supply command signal S0 . The multivibrator 8b is triggered and shifts to a metastable state. On the other hand, when water supply starts, the canned water level rises at a slow rate according to the water supply flow rate, as shown in Fig. 5A and k. Since the lower header 1c, which has a wide cross-sectional area equivalently expressed as part 1c', is filled with canned water, the rate of rise is extremely slow, and it takes a long time for the canned water level to rise. . After the lower pipe header 1c is filled with canned water, the water pipe 1b with a smaller cross-sectional area is filled, so the canned water level is as shown in Fig. 5A and l.
rises at a relatively fast rate. When the can water level reaches the measurement setting position B as shown in Fig. 5A, m, Fig. 5C, n
As shown in , the output signal of the current detector 2g is inverted from "0" to "1" and outputs the measured water level signal S2 . However, in the case of water supply after complete blowing, it takes a long time to fill the lower header 1c . The monostable multivibrator 8b, which had transitioned to a stable state,
The stable state will be restored as shown in Figures E and P. Therefore, since "1" is not simultaneously supplied to the two input terminals of the NAND gate 8d, FIG.
As shown in , the gate 8d continuously outputs "1". Therefore, there is no change in the voltage at the set terminal of flip-flop 8f, and the positive phase output signal of flip-flop 8f remains at "0" as shown in FIG. 5D. Thus, the complementary output terminal of the flip-flop 8f continues to supply "1" as the empty can state detection signal S4 to one input terminal of the NAND gate 8g. When the monostable multivibrator 8b returns to a stable state, the subsequent monostable multivibrator 8c is triggered and shifts to a quasi-stable state, and "1" is supplied to the other input terminal of the NAND gate 8g. . At this time, as mentioned above, if the empty can status is detected and the empty can status signal S4 is intermittently output from the flip-flop 8f, "1" is supplied to both input terminals of the NAND gate 8g. Therefore, the output signal of NAND gate 8g is shown in Fig. 5 G, q.
As shown in FIG. 3, the complete blow detection signal S5 is inverted from "1" to "0" and is output. Subsequently, when the monostable multivibrator 8c returns to a stable state as shown in FIG. 5H, z, the output signal of the NAND gate 8g changes from "0" to "1" as shown in FIG. 5G, r. At the same time, the monostable multivibrator 8e is triggered and shifts to a quasi-stable state, and upon receiving the inversion of the complementary output signal from "1" to "0" at the reset terminal, the flip-flop 8f changes to "0". ” is reset. Suppose now that for some reason, the water supply is not completely blown and the water level in the can is not zero, as shown in Figure 5A, i, and water supply is started from a state where canned water remains. , Figure 5A,
As shown in k', the can water level rises while missing some or all of the period required to fill the lower header 1c, so the time required to rise to the measurement setting position B is shortened. . Then, as shown in Fig. 5A, m', the can water level reaches the measurement setting position B, and as shown in Fig. 5C, n', the output signal of the current detector 2g becomes " 0”
At the time when the value is reversed from 1 to 1, the monostable multivibrator 8b is still in a quasi-stable state as shown in FIG. "1" from the monostable multivibrator 8b is supplied to the other input terminal, and as shown in FIG. 5F and v,
The output signal of the NAND gate 8d is from "1" to "0"
to be reversed. When this inverted signal is received at the set terminal, the flip-flop 8f is set to "1" as shown in Fig. 5D and w, its complementary output becomes "0", and the empty can state detection signal S4 disappears. do. Therefore, in such a case, Fig. 5E,
Monostable multivibrator 8b as shown on p.
Even if the monostable multivibrator 8c eventually returns to a stable state and the subsequent monostable multivibrator 8c shifts to a metastable state,
Since the complementary output signal of the flip-flop 8f supplied to one input terminal of the NAND gate 8g is "0", the output signal of the NAND gate 8g becomes "1" as shown in FIG. 5G, x. The complete blow detection signal S5 is not output. When the monostable multivibrator 8b returns to a stable state, as shown in FIG. 5F and y,
The output signal of the NAND gate 8d returns to "1" again. Next, the monostable multivibrator 8c is the fifth one.
As shown in Figures H and z, upon returning to a stable state,
As mentioned above, the monostable multivibrator 8e is triggered and shifts to the quasi-stable state, and upon receiving the inversion of its complementary output signal from "1" to "0" at the reset terminal, The flip-flop 8f is reset to "0" as shown in FIG. In this way, the empty can state detection unit 8 determines whether the can water level rises to the measurement setting position B within a specific period preset as the metastable time of the monostable multivibrator 8b. When performing water supply work after complete blowing, it is necessary to detect the elapse of the necessary water supply time for filling the lower header 1c with canned water and output a complete blow detection signal S5 . When the complete blow detection signal S5 is output, in response, the counter 11a counts the cumulative number of complete blows, and displays the display tube 11c through the driver 11b.
to visually display the cumulative number of complete blows. The total blow detection signal S5 from the NAND circuit 8g is input to the input terminal of the judgment circuit 7d which is parallel to the input terminal of the counter 11a. At the same time, when the measurement water level probe 2b lands on the water, the output signal S 2 =1 from the current detector 2g also enters the judgment circuit 7d, and in response, the output signal S 6 , S 7 , S 8 from the comparators 7A, 7B, 7C. A comparison of truth values is performed. If the canned water concentration detection part is normal, the concentration detection electrode 7a
The resistance between the current and the underwater electrode 2d is the largest, and the current flowing to the current-voltage converter 7b is the smallest.
b operates only the comparator 7A and outputs S 6 =1, and the output signals S 7 and S 8 of the comparators 7B and 7C
are respectively 0. However, the dirt from the boiler can water adheres to the insulating material of the concentration detection electrode 7a, and the resistance value between the electrode 7a and the lower header 1c' decreases, and the resistance between the concentration detection electrode 7a and the ground or the concentration detection electrode 7a decreases. Since the resistance value between the electrode 2d and the submerged electrode 2d decreases, a current flows through the current-voltage converter 7b just as when the canned water is concentrated, so the output voltage also exceeds a certain value within the permissible value for the concentration of canned water. When the comparator 7B is operated and the comparator 7A outputs an output signal S 6 =1 and the comparator 7B outputs an output signal S 7 =1, or the concentration of canned water exceeds the allowable value, the output voltage of the current-voltage converter 7b changes. becomes large and comparator 7B,
Operate both 7C and comparators 7A, 7B, 7
The output signals S 6 , S 7 , and S 8 of C are all set to 1. Therefore, in a state where the water level probe 2b lands on the water after all of the canned water has been blown, only the output signal S6 of the comparator 7A must be 1, so the judgment circuit 7d detects the concentration detection section abnormality signal. S9 is output and displayed on the alarm 7e, and there is a decrease in resistance between the concentration detection electrode 7a and the underwater electrode 2d of the concentration detection circuit, or between the concentration detection electrode 7a and the ground.
Informs that insulation resistance has decreased. In addition, when the judgment circuit receives the total blow signal S5 and the signal S2 from the current detector 2g that monitors the water landing of the measurement water level probe 2b, if none of the comparators 7A, 7B, and 7C operate, the concentration detection Electrode 7a, canned water, underwater electrode 2d, AC power supply 2e, current-voltage converter 7b
The determination circuit 7d indicates whether there is a disconnection in the concentration detection section of the closed circuit connected in series, whether the AC power supply 2e is not energized, or whether the current-voltage converter 7b is malfunctioning and no output voltage is being output. In such a case, a concentration detection abnormality signal S10 is generated to display the above-mentioned abnormality of the concentration detection device on the alarm 7f. Upon receiving the total blow signal S5 and the landing signal S2 of the measuring water level probe 2b, the judgment circuit 7d outputs the comparator 7.
If the output signal S 6 of A is 1 and the output signals S 7 and S 8 of comparators 7B and 7C are both 0, it is normal, so after that, the concentration detection electrode 7a and the underwater electrode are When the resistance of the canned water between 2d and 2d decreases and the output voltage of the current-voltage converter 7b operates the comparator 7B, the judgment circuit 7d outputs a signal S12 for performing a partial blow, and the driver 7
i, energizes the timer relay T, closes the contact T-1, and gradually opens the blowing stock 1p. As the canned water becomes more concentrated, the conductivity of the canned water between the concentration detection electrode 7a and the underwater electrode 2d decreases, so the current flowing through the current-voltage converter 7b increases and the output voltage exceeds the permissible value, causing the comparator 7A to , 7B, and 7C all operate, and the signals S 6 , S 7 , and S 8 all enter the judgment circuit at 1, so the judgment circuit outputs a blow signal S 11 .
It is amplified by the driver 7g, operates the relay RL2, closes the contact RL2-1, and opens the blowing stock 1p to perform full blowing. When the water level falls below the concentration detection electrode 7a or underwater electrode 2d, no current flows through the concentration detection circuit, so the current-voltage converter 7b does not output voltage, so the comparator 7
A, 7B, 7C are inactive, and signals S 6 , S 7 , S 8
are all 0, so in response to this, the judgment circuit 7d
sets the signal S11 to 0, deenergizes the relay RL2, and completes all blowing. Then, when water supply command switches 8a and 8a' are turned on, relay 3e is already energized and contact 3
Since e' is closed, the motor 4a is energized to operate the pump 4 and supply water to the boiler. When the can water level reaches the measurement water level probe 2b, the signal S 2 of the current detector 2g is generated by the landing of the measurement water level probe 2b.
becomes 1, and as mentioned above, the output signal S5 of the NAND circuit 8g of the empty can state detection section outputs 1, so the judgment circuit 7d detects the can between the concentration detection electrode 7a and the underwater electrode 2d. A current determined by the water concentration flows through the current-voltage converter 7b, and its output voltage is input to the comparators 7A, 7B, 7C, and the judgment circuit 7d judges the output signals S 6 , S 7 , S 8 of the comparators 7A, 7B, 7C. to display the results. In this embodiment, an empty can state detection section 8 as shown in FIG. 3 is provided in order to obtain the total blow signal S5 . However, in the present invention, it is only necessary to know that the full blow has been performed, and for this purpose, a low water level detection probe for confirming the full blow is provided in the can, which detects a low water level such that the water level of the can is completely blown. It may be provided internally, or it may be a visual water level gauge that can communicate with the canned water. A signal indicating that the water level of the can has been extremely reduced due to the full blowout may be manually or automatically input to the judgment circuit 7d. The display section 11 may have a structure in which the complete blow detection signal S5 is displayed as it is by lighting as information indicating the execution of a complete blow, or an output signal processing device and a typewriter may be used instead of the display tube 11c etc. Each time a complete blow is performed with
A configuration may be adopted in which the date and time of execution is printed in a table along with the cumulative number of times. Furthermore, an arithmetic processing unit is attached to calculate the cumulative evaporation amount starting from the output point of the complete blow detection signal S5 , and automatically control opening/closing of the blowing tank 1p, opening/closing of the water supply command switches 8a, 8a', etc. You can also use it as In the above embodiment, the surface of can water is detected using the lower limit and the conductivity between the measurement water level probes 2a, 2b and the underwater electrode 2d, but this is not limited to this. It is sufficient to detect the boundary surface of the lower limit, the measurement water level probe 2a, 2
In place of configurations such as b, an optical water level sensor consisting of a light emitting element and a light receiving element arranged opposite each other at the lower limit and the measurement setting position, and a magnetic sensor having a magnetic float placed at the lower limit and the measurement setting position may also be used. It is optional to employ lower limit, measuring water level sensors, including magnetic water level sensors and the like. Alternatively, a configuration may be adopted in which a water pressure signal proportional to the can water level is obtained from a single pressure sensor, and a comparator detects when this signal has reached the lower limit, a value corresponding to the measurement setting position. Furthermore, the measurement water level sensor is also commonly used as a water level sensor for so-called interlock, which prevents the canned water from being heated when the canned water level drops below the lower limit water level. It is also possible to have a configuration in which they are provided separately. As described above, the present invention includes a blowing stock that controls the blowing of canned water in a boiler, a water supply pump that supplies canned water to the boiler, and a control device that detects the canned water level and controls the operation of the water supply pump. Two electrodes are placed in the canned water and the electrodes are connected outside the boiler to form a closed circuit. During the closed circuit, a power supply is connected in series and the current flowing through the closed circuit is detected. The concentration of the canned water is determined by the output voltage. In a device equipped with a concentration detection unit that detects the amount of water and a means for detecting that the full blow has been performed, it is possible to detect that the canned water has reached a certain water level by the signal indicating that the full blow has been performed and the water supply after the full blow has been performed. A judgment circuit that diagnoses the concentration detection section by receiving the signal of the detection means and the output signals of a plurality of comparators that judge the output signal level of the concentration detection section, and when at least the concentration detection section is abnormal compared to the judgment circuit. Since the boiler is equipped with an abnormality detection device for the concentration detection section in a boiler that is equipped with an external display device that outputs a signal, it is possible to determine whether the concentration detection section of the canned water is abnormal or normal. Full blowing is performed even though the canned water is not concentrated, or conversely, scale is allowed to grow without fully blowing even though the canned water is concentrated, reducing the thermal efficiency of the boiler. Troubles that could damage related equipment can be avoided.
第1図は本発明の濃度検出方法の説明図、第2
図以下は本発明の濃度検出部異常検出装置の実施
例を示すもので、第2図Aはボイラの縦断面図、
第2図Bは第2図AのA−A断面図、第3図は本
発明の実施例の構成を示すブロツク図、第4図、
第5図は要部の波形図である。
1c′……下部缶寄せ、1p……ブローコツク、
1x……容器、2b……計測水位プローブ、2d
……水中電極、2e……交流電源、2g,2x…
…電流検出器、3……給水制御部、4……給水ポ
ンプ、7a……濃度検出用電極、7b……電流電
圧変換器、7x……濃度検出部異常検出水位計測
電極、7d……判断回路、7A,7B,7C……
コンパレータ、8……空缶状態検出部。
FIG. 1 is an explanatory diagram of the concentration detection method of the present invention, and FIG.
The following figures show an embodiment of the concentration detecting section abnormality detection device of the present invention.
FIG. 2B is a sectional view taken along the line A-A in FIG. 2A, FIG. 3 is a block diagram showing the configuration of an embodiment of the present invention, and FIG.
FIG. 5 is a waveform diagram of the main part. 1c'...lower can holder, 1p...brock stock,
1x...Container, 2b...Measuring water level probe, 2d
...Underwater electrode, 2e...AC power supply, 2g, 2x...
... Current detector, 3 ... Water supply control section, 4 ... Water supply pump, 7a ... Concentration detection electrode, 7b ... Current voltage converter, 7x ... Concentration detection section abnormality detection water level measurement electrode, 7d ... Judgment Circuit, 7A, 7B, 7C...
Comparator, 8... Empty can state detection section.
Claims (1)
ない缶水の水位が上昇した一定位置を検知する手
段を設けてその信号を受けて、ボイラに備える缶
水の電導性の変化をとらえる濃度検出手段の出力
する信号レベルを該信号の比較器を用いて検出し
て比較器の示す濃度が給水時の濃度になつている
ことにより濃度検出装置が正常と判断し、比較器
の示す濃度が給水時の濃度以上の濃度である場合
は濃度検出手段の濃度検出用電極の絶縁不良と判
断し、濃度検出手段の出力信号が無い場合は濃度
検出手段の断線と判断するボイラにおける濃度検
出部異常検出方法。 2 少くとも、ボイラ中の缶水の排泄を制御する
ブローコツク手段と、給水指令信号S0に応答して
ボイラに缶水を供給する給水手段と缶水の濃度に
応じた濃度信号を発生する検出部とを備えたもの
において、給水制御手段の下位水位検出手段の検
知水位よりも下方の水位の濃度判断開始信号を発
する全ブロー後の濃度判断のための水位検出手段
と全ブローが行われたことを知る空缶状態検出手
段と該濃度検出部の信号を受けて該濃度検出部の
信号の大きさより全ブロー後の給水状態における
最も低濃度の缶水に対応する濃度検出部の信号に
より動作するコンパレータと全ブロー後の給水状
態における濃度よりも高い缶水の濃度における濃
度検出部の信号により動作する単数又は異なる大
きさの濃度信号により動作する二個以上のコンパ
レータを含む複数のコンパレータ群を備え、全ブ
ロー後の濃度判断のための水位検出手段の信号及
び全ブロー検出信号を受けて動作し、複数のコン
パレータ群の出力信号を比較して判断しその結果
を出力する判断回路を備えたボイラにおける濃度
検出部異常検出装置。[Scope of Claims] 1. A means is provided to detect a certain position where the water level of canned water rises when water is supplied after complete excretion in the boiler, and upon receiving the signal, changes in the conductivity of canned water provided in the boiler are provided. The signal level output by the concentration detection means that detects the water is detected using a comparator of the signal, and since the concentration indicated by the comparator is the concentration at the time of water supply, the concentration detection device is judged to be normal, and the comparator If the concentration shown is higher than the concentration at the time of water supply, it is determined that the insulation of the concentration detection electrode of the concentration detection means is poor, and if there is no output signal from the concentration detection means, it is determined that the concentration detection means is disconnected.Concentration in the boiler Detection unit abnormality detection method. 2. At least a block means for controlling the discharge of canned water in the boiler, a water supply means for supplying canned water to the boiler in response to the water supply command signal S0 , and a detection device for generating a concentration signal according to the concentration of canned water. and a water level detection means for determining the concentration after the full blow, which issues a concentration judgment start signal for a water level below the detected water level of the lower water level detection means of the water supply control means, and a water level detection means for judging the concentration after the full blow has been performed. The empty can state detecting means receives the signal from the concentration detecting section and operates according to the signal from the concentration detecting section corresponding to the lowest concentration of canned water in the water supply state after full blowing based on the magnitude of the signal from the concentration detecting section. a plurality of comparators including a single comparator that operates based on a signal from the concentration detection unit at a concentration of canned water higher than the concentration in the water supply state after full blowing, or two or more comparators that operate based on concentration signals of different sizes; and a judgment circuit that operates in response to the signal of the water level detection means for determining the concentration after full blow and the full blow detection signal, compares and judges the output signals of a plurality of comparator groups, and outputs the result. Abnormality detection device for concentration detection section in boilers.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2838183A JPS59153158A (en) | 1983-02-22 | 1983-02-22 | Method and apparatus for detecting abnormality of concentration detecting part in boiler |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2838183A JPS59153158A (en) | 1983-02-22 | 1983-02-22 | Method and apparatus for detecting abnormality of concentration detecting part in boiler |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| JPS59153158A JPS59153158A (en) | 1984-09-01 |
| JPH0254897B2 true JPH0254897B2 (en) | 1990-11-22 |
Family
ID=12247062
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| JP2838183A Granted JPS59153158A (en) | 1983-02-22 | 1983-02-22 | Method and apparatus for detecting abnormality of concentration detecting part in boiler |
Country Status (1)
| Country | Link |
|---|---|
| JP (1) | JPS59153158A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH032497A (en) * | 1989-05-29 | 1991-01-08 | Kubota Corp | Concrete segment fittings |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS61149854A (en) * | 1984-12-24 | 1986-07-08 | Miura Co Ltd | Total blow detector for boiler |
| JP6848646B2 (en) * | 2017-04-21 | 2021-03-24 | 三浦工業株式会社 | Boiler system |
-
1983
- 1983-02-22 JP JP2838183A patent/JPS59153158A/en active Granted
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH032497A (en) * | 1989-05-29 | 1991-01-08 | Kubota Corp | Concrete segment fittings |
Also Published As
| Publication number | Publication date |
|---|---|
| JPS59153158A (en) | 1984-09-01 |
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