RU2012155100A - Способ формирования по меньшей мере части бурильного инструмента и сформированное посредством него изделие - Google Patents
Способ формирования по меньшей мере части бурильного инструмента и сформированное посредством него изделие Download PDFInfo
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- RU2012155100A RU2012155100A RU2012155100/02A RU2012155100A RU2012155100A RU 2012155100 A RU2012155100 A RU 2012155100A RU 2012155100/02 A RU2012155100/02 A RU 2012155100/02A RU 2012155100 A RU2012155100 A RU 2012155100A RU 2012155100 A RU2012155100 A RU 2012155100A
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Classifications
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- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B10/00—Drill bits
- E21B10/46—Drill bits characterised by wear resisting parts, e.g. diamond inserts
- E21B10/56—Button-type inserts
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/06—Casting in, on, or around objects which form part of the product for manufacturing or repairing tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D19/00—Casting in, on, or around objects which form part of the product
- B22D19/14—Casting in, on, or around objects which form part of the product the objects being filamentary or particulate in form
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- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C1/00—Making non-ferrous alloys
- C22C1/10—Alloys containing non-metals
- C22C1/1036—Alloys containing non-metals starting from a melt
- C22C1/1068—Making hard metals based on borides, carbides, nitrides, oxides or silicides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C19/00—Alloys based on nickel or cobalt
- C22C19/07—Alloys based on nickel or cobalt based on cobalt
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/005—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides comprising a particular metallic binder
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C29/00—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides
- C22C29/12—Alloys based on carbides, oxides, nitrides, borides, or silicides, e.g. cermets, or other metal compounds, e.g. oxynitrides, sulfides based on oxides
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/10—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of nickel or cobalt or alloys based thereon
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/24—Structurally defined web or sheet [e.g., overall dimension, etc.]
- Y10T428/24942—Structurally defined web or sheet [e.g., overall dimension, etc.] including components having same physical characteristic in differing degree
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y10—TECHNICAL SUBJECTS COVERED BY FORMER USPC
- Y10T—TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
- Y10T428/00—Stock material or miscellaneous articles
- Y10T428/31504—Composite [nonstructural laminate]
- Y10T428/31678—Of metal
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Physics & Mathematics (AREA)
- Geology (AREA)
- Life Sciences & Earth Sciences (AREA)
- Mining & Mineral Resources (AREA)
- Manufacturing & Machinery (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Environmental & Geological Engineering (AREA)
- Earth Drilling (AREA)
- External Artificial Organs (AREA)
- Manufacture Of Alloys Or Alloy Compounds (AREA)
- Powder Metallurgy (AREA)
Abstract
1. Способ формирования по меньшей мере части бурильного инструмента, при выполнении которого:помещают по меньшей мере одну вставку в полость литейной формы;помещают зернистый материал, содержащий твердый материал, в полость литейной формы;расплавляют металл и твердый материал для формирования расплавленной смеси, включающей эвтектическую или близкую к эвтектической смесь металла и твердого материала; изаливают расплавленную смесь внутрь полости литейной формы.2. Способ по п.1, в котором дополнительно вводят модификатор в полость литейной формы для управления ростом зерен при затвердевании расплавленной смеси, включающей эвтектическую или близкую к эвтектической смесь металла и твердого материала.3. Способ по п.1 или 2, в котором дополнительно корректируют стехиометрию по меньшей мере одной фазы твердого материала по меньшей мере части бурильного инструмента.4. Способ по п.1 или 2, в котором при расплавлении металла и твердого материала для формирования расплавленной смеси формируют эвтектическую или близкую к эвтектической смесь кобальта и карбида вольфрама.5. Способ по п.1 или 2, в котором при расплавлении металла и твердого материала для формирования расплавленной смеси, расплавляют смесь, содержащую примерно от 40 до 90 мас.% кобальта или сплава кобальта, примерно от 0,5 до 3,8 мас.% углерода, а остальную часть смеси по меньшей мере в основном составляет вольфрам.6. Способ по п.1 или 2, в котором при расплавлении металла и твердого материала для формирования расплавленной смеси расплавляют смесь, содержащую примерно 69 мас.% кобальта или сплава кобальта, примерно 1,9 мас.% углерода и примерно 29,1 мас.% вольфрама.7. Спосо�
Claims (17)
1. Способ формирования по меньшей мере части бурильного инструмента, при выполнении которого:
помещают по меньшей мере одну вставку в полость литейной формы;
помещают зернистый материал, содержащий твердый материал, в полость литейной формы;
расплавляют металл и твердый материал для формирования расплавленной смеси, включающей эвтектическую или близкую к эвтектической смесь металла и твердого материала; и
заливают расплавленную смесь внутрь полости литейной формы.
2. Способ по п.1, в котором дополнительно вводят модификатор в полость литейной формы для управления ростом зерен при затвердевании расплавленной смеси, включающей эвтектическую или близкую к эвтектической смесь металла и твердого материала.
3. Способ по п.1 или 2, в котором дополнительно корректируют стехиометрию по меньшей мере одной фазы твердого материала по меньшей мере части бурильного инструмента.
4. Способ по п.1 или 2, в котором при расплавлении металла и твердого материала для формирования расплавленной смеси формируют эвтектическую или близкую к эвтектической смесь кобальта и карбида вольфрама.
5. Способ по п.1 или 2, в котором при расплавлении металла и твердого материала для формирования расплавленной смеси, расплавляют смесь, содержащую примерно от 40 до 90 мас.% кобальта или сплава кобальта, примерно от 0,5 до 3,8 мас.% углерода, а остальную часть смеси по меньшей мере в основном составляет вольфрам.
6. Способ по п.1 или 2, в котором при расплавлении металла и твердого материала для формирования расплавленной смеси расплавляют смесь, содержащую примерно 69 мас.% кобальта или сплава кобальта, примерно 1,9 мас.% углерода и примерно 29,1 мас.% вольфрама.
7. Способ по п.1 или 2, в котором при расплавлении металла и твердого материала для формирования расплавленной смеси расплавляют смесь, содержащую примерно 75 мас.% кобальта или сплава кобальта, примерно 1,53 мас.% углерода и примерно 23,47 мас.% вольфрама.
8. Способ по п.1 или 2, в котором при помещении по меньшей мере одной вставки в полость литейной формы помещают не полностью спеченный корпус вставки.
9. Изделие, включающее по меньшей мере часть бурильного инструмента и содержащее:
по меньшей мере одну вставку и
затвердевшую эвтектическую или близкую к эвтектической смесь, включающую фазу металла, фазу твердого материала и модификатор.
10. Изделие по п.9, в котором модификатор включает материал, выбранный из группы, состоящей из алюмината переходного металла, метасиликата переходного металла и оксида переходного металла.
11. Изделие по п.9 или 10, в котором фаза металла содержит по меньшей мере один металл из группы, включающей кобальт, железо, никель или их сплавы.
12. Изделие по п.9 или 10, в котором фаза твердого металла содержит керамическое соединение, выбранное из группы, состоящей из карбидов, боридов, нитридов и их смесей.
13. Изделие по п.9 или 10, дополнительно содержащее микроструктуру композита, включающую области фазы металла и фазы твердого материала.
14. Изделие по п.9 или 10, в котором фаза твердого материала содержит фазу карбида металла, включающую по меньшей мере фазу MC и(или) фазу M2C, где M - по меньшей один элемент металла, а С - углерод.
15. Изделие по п.9 или 10, в котором по меньшей мере одна вставка содержит композитный материал "матрица - частицы", обладающий более высокой износостойкостью по сравнению с затвердевшей эвтектической или близкой к эвтектической смесью.
16. Изделие по п.9 или 10, в котором по меньшей мере одна вставка содержит по меньшей мере режущую поверхность и(или) опорную поверхность по меньшей мере части бурильного инструмента.
17. Изделие по п.9 или 10, в котором по меньшей мере одна вставка по меньшей мере частично встроена в эвтектическую или близкую к эвтектической смесь.
Applications Claiming Priority (5)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| US34672110P | 2010-05-20 | 2010-05-20 | |
| US61/346,721 | 2010-05-20 | ||
| US40825310P | 2010-10-29 | 2010-10-29 | |
| US61/408,253 | 2010-10-29 | ||
| PCT/US2011/037223 WO2011146760A2 (en) | 2010-05-20 | 2011-05-19 | Methods of forming at least a portion of earth-boring tools, and articles formed by such methods |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| RU2012155100A true RU2012155100A (ru) | 2014-06-27 |
Family
ID=44972709
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| RU2012155100/02A RU2012155100A (ru) | 2010-05-20 | 2011-05-19 | Способ формирования по меньшей мере части бурильного инструмента и сформированное посредством него изделие |
Country Status (7)
| Country | Link |
|---|---|
| US (3) | US8905117B2 (ru) |
| EP (1) | EP2571648A4 (ru) |
| CN (1) | CN102985197A (ru) |
| CA (1) | CA2799911A1 (ru) |
| MX (1) | MX2012013455A (ru) |
| RU (1) | RU2012155100A (ru) |
| WO (1) | WO2011146760A2 (ru) |
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-
2011
- 2011-05-19 CN CN201180033765XA patent/CN102985197A/zh active Pending
- 2011-05-19 EP EP11784268.2A patent/EP2571648A4/en not_active Withdrawn
- 2011-05-19 CA CA2799911A patent/CA2799911A1/en not_active Abandoned
- 2011-05-19 RU RU2012155100/02A patent/RU2012155100A/ru not_active Application Discontinuation
- 2011-05-19 MX MX2012013455A patent/MX2012013455A/es active IP Right Grant
- 2011-05-19 WO PCT/US2011/037223 patent/WO2011146760A2/en not_active Ceased
- 2011-05-19 US US13/111,783 patent/US8905117B2/en active Active
-
2014
- 2014-11-24 US US14/551,554 patent/US9790745B2/en active Active
-
2017
- 2017-09-22 US US15/712,810 patent/US20180010394A1/en not_active Abandoned
Also Published As
| Publication number | Publication date |
|---|---|
| US20180010394A1 (en) | 2018-01-11 |
| EP2571648A2 (en) | 2013-03-27 |
| MX2012013455A (es) | 2013-05-01 |
| US20110287238A1 (en) | 2011-11-24 |
| WO2011146760A2 (en) | 2011-11-24 |
| US20150075876A1 (en) | 2015-03-19 |
| US9790745B2 (en) | 2017-10-17 |
| EP2571648A4 (en) | 2016-10-05 |
| WO2011146760A3 (en) | 2012-01-12 |
| WO2011146760A4 (en) | 2012-03-01 |
| US8905117B2 (en) | 2014-12-09 |
| CN102985197A (zh) | 2013-03-20 |
| CA2799911A1 (en) | 2011-11-24 |
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| Date | Code | Title | Description |
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| FA92 | Acknowledgement of application withdrawn (lack of supplementary materials submitted) |
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