WO1986005366A1 - Procede de production de tabac en feuilles ondulees - Google Patents

Procede de production de tabac en feuilles ondulees Download PDF

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Publication number
WO1986005366A1
WO1986005366A1 PCT/JP1985/000138 JP8500138W WO8605366A1 WO 1986005366 A1 WO1986005366 A1 WO 1986005366A1 JP 8500138 W JP8500138 W JP 8500138W WO 8605366 A1 WO8605366 A1 WO 8605366A1
Authority
WO
WIPO (PCT)
Prior art keywords
weight
tobacco
molecular weight
binder
sheet
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Ceased
Application number
PCT/JP1985/000138
Other languages
English (en)
Japanese (ja)
Inventor
Yukinari Ohashi
Norio Furuya
Satoru Kataoka
Masataka Watanabe
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Japan Tobacco Inc
Original Assignee
Japan Tobacco Inc
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Priority claimed from JP17643683A external-priority patent/JPS6045914B2/ja
Priority claimed from JP19830083A external-priority patent/JPS6045915B2/ja
Priority claimed from JP20598483A external-priority patent/JPS6099108A/ja
Priority claimed from JP58205985A external-priority patent/JPS6099408A/ja
Priority claimed from JP24208983A external-priority patent/JPS6050433B2/ja
Priority claimed from JP24209083A external-priority patent/JPS6050434B2/ja
Priority to DE8585901567T priority Critical patent/DE3582247D1/de
Application filed by Japan Tobacco Inc filed Critical Japan Tobacco Inc
Priority to EP85901567A priority patent/EP0216926B1/fr
Priority to PCT/JP1985/000138 priority patent/WO1986005366A1/fr
Priority to IN150/BOM/85A priority patent/IN162416B/en
Priority to KR1019860700364A priority patent/KR890003914B1/ko
Publication of WO1986005366A1 publication Critical patent/WO1986005366A1/fr
Anticipated expiration legal-status Critical
Ceased legal-status Critical Current

Links

Classifications

    • A—HUMAN NECESSITIES
    • A24—TOBACCO; CIGARS; CIGARETTES; SIMULATED SMOKING DEVICES; SMOKERS' REQUISITES
    • A24B—MANUFACTURE OR PREPARATION OF TOBACCO FOR SMOKING OR CHEWING; TOBACCO; SNUFF
    • A24B3/00—Preparing tobacco in the factory
    • A24B3/14—Forming reconstituted tobacco products, e.g. wrapper materials, sheets, imitation leaves, rods, cakes; Forms of such products

Definitions

  • the present invention relates to a method for producing a tobacco sheet used for materials such as cigarettes.
  • the present invention relates to a sheet tobacco obtained by binding tobacco tobacco such as tobacco powder with a binder and having a large wrinkle. Refer to the manufacturing method.
  • cut tobacco which is made by cutting tobacco leaves
  • various tobacco tobacco such as leaf scraps, chopping, powdered tobacco, and bone are generated.
  • combine the tobaccos from the country with an appropriate binder add reinforcing materials, moisturizing agents, etc.
  • a dowel knife to produce a sheet cigarette
  • the wrinkles of the sheet obtained in this way have a spacing of 0.1 to 0.2 when a sheet with a thickness of O.lBa is used. aa, the wrinkle height is only fine about 0.2ma in thickness of the sheet, and the increase in swelling when cut is not so large.
  • Japanese Patent Publication No. S48-4919 mentioned above discloses that large wrinkles can be formed by using a special doctor tanif. . However, it has the disadvantage that the formation of large wrinkles becomes difficult within a short time due to the wear of the doctor knife.
  • An object of the present invention is to provide a method for producing a bulky sheet tobacco which can form a large wrinkle even when the doctanaif is worn. It is to be .
  • the raw material granules containing the tobacco are wetted with water, and the obtained wet granules are extruded from between a pair of rolling rolls.
  • a sheet tobacco adhered and formed on one surface of the rolling roll is separated by using a knife and a cutter knife to produce a wrinkled sheet tobacco.
  • the present invention provides a method comprising adding any one of the substances selected from the following group to the raw material powder in an amount shown below. The following The amount is based on the weight of the whole wet granules before adding water (that is, the total weight of the raw material granules).
  • the interval is approximately 2 a and the height is approximately 1.
  • a wrinkled sheet tobacco is obtained.
  • the wrinkles imparted by the method of the present invention are different from those obtained by the conventional method. As shown in FIG. 2, small wrinkles are present in large wrinkles. Exists and becomes more bulky. Furthermore, the method of the present invention does not require a special doctor tanife as described in JP-B-48-5919, and the doctor knives are quite substantial. Even when worn, large wrinkles can be formed.
  • the sheet tobacco obtained by the method of the present invention has excellent water resistance as shown in the examples described later, and has a good taste when smoking. [Brief description of drawings]
  • FIG. 1 is a schematic cross-sectional view showing the shape and dimensions of wrinkles of a sheet tobacco obtained by a conventional method.
  • FIG. 2 is a schematic sectional view showing the shape and dimensions of wrinkles of a sheet tobacco obtained by the method of the present invention.
  • FIG. 3 is a schematic diagram for explaining the method of the present invention.
  • a raw material granule having tobacco such as tobacco waste is prepared and wetted with water.
  • This raw material granule is used in the same manner as conventionally used raw material granules, including tobacco such as tobacco waste and bones, binders, and, if necessary, humectants and reinforcements. Water and water-proofing agents, etc., and add water to moisten them (to obtain an appropriate water content).
  • the most special feature of the method of the present invention is to use a specific amount of a specific substance as a binder.
  • the substances that can be used in this invention are as follows.
  • Carbogloss methylcellulose salt with a molecular weight of 10,000 to 20,000 (sodium salt, potassium salt, etc.)
  • binders need to be used in specific amounts.
  • the total weight of the raw material powder ie, the total weight of the water-soluble powder before adding water
  • the total weight of the raw material powder is 4 10 to 10% by weight
  • Glucosa saccharide polymer is 1.9 to 7.9% by weight
  • sodium salt of carboxymethyl cellulose is 1.3 to 3.2% by weight.
  • the raw material powder may optionally contain an appropriate amount of a humectant, a reinforcing agent, a waterproofing agent, etc., as in the conventional case.
  • a humectant include a mixture of propylene glycol and corn syrup (the compounding ratio is, for example, 1: 2 on a weight basis), and examples of the reinforcing agent include pulp.
  • defibrated products and waterproofing agents include Glyoxal.
  • the wet powder is prepared by mixing the components to prepare a raw powder, and then adding water to give an appropriate amount of water. »The water content in the granules is usually 30% to 70%, preferably 40% to 60%
  • the wet powder 2 obtained in this manner is pushed from between a pair of pressing rollers 1, 1 rotating in opposite directions to each other. Take out and make a sheet.At this time, the peripheral speed of the roller is preferably 20 jimin / min or more, and more preferably 70 kg / min or more. The separation between the lines is usually about 0.1 I.
  • the difficult sheet 5 has a large wrinkle as shown in FIG.
  • small wrinkles are formed in large wrinkles, and the swelling is further increased.
  • Wrinkled sheets manufactured by the method of the present invention When tobacco is the following test examples 1 to have a description for ⁇ of the volume of the tested 3 5 ⁇ 4 2 c Como 3 in the test, also tested in water resistance test described in the following test example 1 Shows shape retention for up to 30 minutes or more.
  • the wrinkled sheet tobacco produced in this way is cut and mixed with, for example, cigarette waste.
  • Example 1 The components shown in Tables 1 and 2 are mixed and mixed in the proportions shown in the same table, and water is added to the mixture so that the ice content becomes 30%.
  • Example 1 This is inserted between the pressing rolls rotating in opposite directions at a peripheral speed of 75 ⁇ / min, and the sheet tobacco adhered and formed on the pressing roll is ejected from the doctor roll.
  • the sword was sword-fighted using an if, and placed on the top of the Pert Comparator and put into a dryer to produce a sheet tobacco with a moisture content of 11% by weight and a thickness of 0.1%. Next, the sheet was cut and cut into 0.8 width and 10 length lengths using a cutting machine.
  • the rate of increase in swelling of the control tobacco was measured.
  • the swellability was determined by placing 15 g of the test tobacco in a cylindrical container with an inner diameter of 72 and compressing it at a constant rate of 0.5 »Fiber / sec, and measuring the volume at a stress of 250 g / cm ⁇ . In the same manner, the volume was determined and the percentage of the volume was larger than that of the control. In addition, the control of the volume was Tsu Der 3 3 en 3.
  • the sheet tobacco obtained as described above was used to measure the rate of increase in water resistance.
  • To increase the water resistance pour 150 al of 30 ° C sulfuric acid into a 200-diameter schale and cut out the above-mentioned sheet tobacco into a 30-diameter circle.
  • the plate is vibrated horizontally 6 times at an amplitude of 18 recommended weights for 5 minutes per minute, and the number of hours until the circular sheet is broken into three or more pieces is determined. This time was similarly calculated for sheet tobacco and indicated by what percentage of the time was longer than that of the control.
  • the water resistance of the control was 10 minutes. Was.
  • the powdery granules used as the raw material for the control sheet tobacco or chopped tobacco had the following composition.
  • Ingredients 54% tobacco, 35% to vinegar waste, 3% to sodium salt of carboxymethyl cellulose, 3% to glyoxal, Water with 3% pyrene glycol, 3% sorbit, and 60% ice content.
  • the (-) mark indicates that the molding condition is poor due to a sheet tear or a sword male defect.
  • the hydrolyzed starch when used as a binder, the molecular weight of 100,000 to 900,000 can be reduced to 4 to 11% by weight.
  • the formation of wrinkles as shown in Fig. 2 is remarkable, and the bulkiness is increased by 9 to 13% as compared with conventional sheet tobacco, and the water resistance is also 10%.
  • Add ⁇ 3 3% when a hydrolyzed starch having a higher molecular weight of 10,000 to 90,000 is used, the swelling and water resistance are lower than those of conventional sheet tobacco, and the molecular weight is lower.
  • a hydrolyzed starch having a low degree of decomposition of 1,000,000 to 900,000 when used, no wrinkles are formed and the swelling property is further inferior.
  • Table 4 The components shown in Table 4 were mixed and mixed in the proportions shown in the same table, and water was added to the mixture so that the water content became 30%, followed by mixing to prepare wet powder. This was treated in exactly the same manner as described in Test Example 1 to determine the rate of increase in bulkiness. The results are shown in Table 4. Table 4
  • Table 5 The components shown in Table 5 were mixed and mixed in the proportions shown in the same table, and water was added to the mixture so that the water content became 30%, and the mixture was mixed to prepare wet powder. This was treated in exactly the same manner as described in Test Example 1, and the rate of increase in bulk was measured. Table 5 shows the results.
  • carboxymethylcellulose salt having a molecular weight of 22,000 to 30,000 has almost no effect, and a molecular weight of 40,000 to 50,000 or a conventionally used molecular weight of 100,000.
  • No wrinkles are formed when using up to 150,000 cardiomycetyl methylcellulose salts, and the swelling properties are inferior to those of conventional wrinkled sheet tobacco. ing .
  • Table 7 shows the results.
  • Binder 26 ⁇ 31 3 Tobacco 1 ⁇ 7 46 45 43 47 46 46 45 44 43 42 46 45 43 46 45 43 46 45 44 43 46 4 minutes Tobacco 2 * 8 24 24 22 25 25 24 24 23 22 22 24 24 22 24 24 24 23 22 25 2 Reinforcement material ⁇ 9 11 10 10 11 11 11 10 10 10 10 11 10 10 10 11 1 Humectant * 10 12 12 11 12 12 12 12 11 11 11 12 12 11 12 12 11 11 12 1 Waterproofing agent * 11 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3

Landscapes

  • Manufacture Of Tobacco Products (AREA)

Abstract

Procédé de production de tabac en feuilles ondulées consistant à mouiller avec de l'eau la poudre brute contenant le tabac, à extruder la poudre à l'aide d'une paire de rouleaux presseurs, et à séparer le tabac en feuilles adhérant à la surface d'un des rouleaux presseur en utilisant un racleur. Le procédé comprend l'addition à la poudre brute de l'une des substances suivantes: 1) alpha-amidon ou propylène-glycol: de 4 à 10 % en poids; 2) amidon hydrolysé avec un poids moléculaire compris entre 100 000 et 900 000, gomme arabique, un sel de carboxyméthylcellulose avec un poids moléculaire compris entre 10 000 et 20 000 ou de la pectine à haute teneur en méthoxy avec un degré de méthoxylation compris entre 7 et 17 % et un degré d'estérification compris entre 62 et 77 %: de 4 à 11 % en poids; 3) un mélange d'un polymère du 4,4,6-triglucosaccharide (de 1,9 à 7,9 % en poids) et d'un sel de sodium de carboxyméthylcellulose (de 1,3 à 3,2 % en poids).
PCT/JP1985/000138 1983-09-26 1985-03-22 Procede de production de tabac en feuilles ondulees Ceased WO1986005366A1 (fr)

Priority Applications (5)

Application Number Priority Date Filing Date Title
PCT/JP1985/000138 WO1986005366A1 (fr) 1983-09-26 1985-03-22 Procede de production de tabac en feuilles ondulees
EP85901567A EP0216926B1 (fr) 1985-03-22 1985-03-22 Procede de production de tabac en feuilles ondulees
DE8585901567T DE3582247D1 (de) 1985-03-22 1985-03-22 Verfahren zur herstellung gewellter tabakblaetter.
IN150/BOM/85A IN162416B (fr) 1985-03-22 1985-06-17
KR1019860700364A KR890003914B1 (ko) 1985-03-22 1986-06-17 주름진 판상엽의 제조방법

Applications Claiming Priority (7)

Application Number Priority Date Filing Date Title
JP17643683A JPS6045914B2 (ja) 1983-09-26 1983-09-26 しわ付シ−トたばこの製造法
JP19830083A JPS6045915B2 (ja) 1983-10-25 1983-10-25 しわ付シ−トたばこ製造法
JP58205985A JPS6099408A (ja) 1983-11-04 1983-11-04 高クロム鋳鉄圧延ロ−ル
JP20598483A JPS6099108A (ja) 1983-11-04 1983-11-04 ポリプロピレン成形品の製造方法
JP24209083A JPS6050434B2 (ja) 1983-12-23 1983-12-23 しわ付きシ−トたばこ製造方法
JP24208983A JPS6050433B2 (ja) 1983-12-23 1983-12-23 しわ付きシ−トたばこの製造方法
PCT/JP1985/000138 WO1986005366A1 (fr) 1983-09-26 1985-03-22 Procede de production de tabac en feuilles ondulees

Publications (1)

Publication Number Publication Date
WO1986005366A1 true WO1986005366A1 (fr) 1986-09-25

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ID=27565406

Family Applications (1)

Application Number Title Priority Date Filing Date
PCT/JP1985/000138 Ceased WO1986005366A1 (fr) 1983-09-26 1985-03-22 Procede de production de tabac en feuilles ondulees

Country Status (1)

Country Link
WO (1) WO1986005366A1 (fr)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115779756A (zh) * 2022-11-18 2023-03-14 云南中烟工业有限责任公司 一种用于配制造纸法再造烟叶涂布液的稠浆的调制方法

Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0670059A (ja) * 1993-03-12 1994-03-11 Matsushita Graphic Commun Syst Inc 網制御装置
JPH0691975A (ja) * 1992-09-10 1994-04-05 Brother Ind Ltd ファクシミリ装置

Patent Citations (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JPH0691975A (ja) * 1992-09-10 1994-04-05 Brother Ind Ltd ファクシミリ装置
JPH0670059A (ja) * 1993-03-12 1994-03-11 Matsushita Graphic Commun Syst Inc 網制御装置

Non-Patent Citations (1)

* Cited by examiner, † Cited by third party
Title
See also references of EP0216926A4 *

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN115779756A (zh) * 2022-11-18 2023-03-14 云南中烟工业有限责任公司 一种用于配制造纸法再造烟叶涂布液的稠浆的调制方法

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