WO2004100181A1 - 電線、電線の接続方法およびワイヤハーネス - Google Patents
電線、電線の接続方法およびワイヤハーネス Download PDFInfo
- Publication number
- WO2004100181A1 WO2004100181A1 PCT/JP2004/006051 JP2004006051W WO2004100181A1 WO 2004100181 A1 WO2004100181 A1 WO 2004100181A1 JP 2004006051 W JP2004006051 W JP 2004006051W WO 2004100181 A1 WO2004100181 A1 WO 2004100181A1
- Authority
- WO
- WIPO (PCT)
- Prior art keywords
- marking
- electric wire
- wire
- connection
- work
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
Classifications
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B7/00—Insulated conductors or cables characterised by their form
- H01B7/36—Insulated conductors or cables characterised by their form with distinguishing or length marks
- H01B7/365—Insulated conductors or cables characterised by their form with distinguishing or length marks being indicia imposed on the insulation or conductor
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/012—Apparatus or processes specially adapted for manufacturing conductors or cables for manufacturing wire harnesses
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/34—Apparatus or processes specially adapted for manufacturing conductors or cables for marking conductors or cables
Definitions
- the present invention relates to an electric wire, an electric wire connection method, and a wire harness. ⁇ Background technology>
- the tip 1 O O a of the branch line 100 is exposed, and a cut 102 is made in the covering 101 a of the connecting portion of the trunk line 101.
- the covering portion 101 of the main line 101 is shifted by about 20 to 30 mm to expose the connecting portion 103, and the tip of the branch line 100 is exposed.
- Connect 100a to the connection portion 103 by soldering or crimping.
- crimping when connecting a desired wire from a plurality of bundled wires by crimping to another wire, indicate the wire to be crimped and the crimping position at or near the crimping position. Marking is provided and other wires are connected by pressure welding.
- the present invention has been made in view of the above-described problems, and has as its object to provide an electric wire capable of easily recognizing work contents in an electric wire and performing an appropriate operation, a method for connecting the electric wire, and a wire harness. Is to provide.
- an electric wire according to the present invention is an electric wire in which an indicating means representing a work place is provided on a coating layer, wherein the indicating means extends along a longitudinal direction of the coating layer. And a first marking and a second marking provided at a predetermined interval, wherein the first marking represents the work position and the second marking represents a work form.
- the first marking of the electric wire of (1) represents the work position between the electric wire and the second marking.
- the work indicated by the second marking can be performed between the first marking and the second marking as the indicating means provided on the coating layer of the electric wire. Since the work of the form is performed, the predetermined work can be surely performed at a predetermined position without referring to a manual or the like.
- the first marking of the electric wire configured as described in (1) or (2) above indicates a connection position for connecting a branch line
- the second marking indicates a connection position of the branch line. It is preferable to indicate the number and the direction of arrangement.
- the second marking is provided between the first and second markings provided on the coating layer of the trunk connecting the branch lines.
- the number of branch lines specified is connected in the routing direction indicated by the second marking, so that a plurality of branch lines can be connected to the trunk line at predetermined positions in the predetermined routing direction. .
- thermophilic paint a thermophilic paint. preferable.
- At least one of the first marking and the second marking is provided by a thermophilic paint. Discoloration occurs in areas where the conductive paint is used. This allows T JP2004 / 006051
- thermophilic paint refers to a paint that changes color when heat over a certain temperature is applied.
- a method for connecting an electric wire according to the present invention is a method for connecting an electric wire for connecting a second electric wire as a branch at a predetermined position of a first electric wire as a main line.
- a first marking and a second marking are provided at predetermined intervals along the longitudinal direction of the coating layer of the first electric wire in advance, and according to a connection position between the first marking and the second marking represented by the first marking. Connecting the second electric wire and arranging the second electric wire according to the connection form represented by the second marking.
- the first marking and the second marking are provided in advance on the coating layer at the connection position of the first electric wire, which is the main line connecting the second electric wire, which is a branch line. Keep it. Then, the second electric wire is connected to the first electric wire between the first marking and the second marking. This top, since the connection according to the connection form shown by the second marking, it is possible to connect a second wire in a predetermined position of the first electric wire without referring to manuals in a predetermined form.
- a wire harness according to the present invention is manufactured by the method for connecting an electric wire according to the above (5).
- the first marking is provided on the coating layer at the connection position of the first electric wire, which is the main line, and the second marking indicating the connection form is provided.
- a second electric wire which is a branch line, is connected between the marking and the second marking in accordance with the connection configuration indicated by the second marking. Therefore, the second electric wire can be connected in a predetermined form to a predetermined position of the first electric wire without referring to manuals or the like.
- FIG. 1 is an explanatory diagram showing a first embodiment of an electric wire, an electric wire connection method, and a wire harness according to the present invention
- FIG. 3 is an explanatory diagram showing a state where a branch wire is connected to an electric wire.
- FIG. 4 is an explanatory diagram showing a second embodiment of the electric wire, the electric wire connection method, and the wire harness according to the present invention
- FIG. 5 is an explanatory view showing a third embodiment of the electric wire, the electric wire connection method, and the wire harness according to the present invention.
- FIGS. 6 (A) and 6 (B) are explanatory diagrams showing a fourth embodiment of an electric wire and a method for connecting electric wires according to the present invention
- FIG. 7 is an explanatory diagram showing a fifth embodiment of an electric wire, an electric wire connection method, and a wire harness according to the present invention.
- FIGS. 8A and 8B are explanatory diagrams showing a sixth embodiment of the electric wire, the electric wire connection method, and the wire harness according to the present invention.
- Fig. 9 (A) to Fig. 9 (D) are examples of the first marking
- Figures 10 (A) to 10 (C) are examples of the second marking.
- Figs. 11 (A) and 11 (B) are explanatory diagrams showing a conventional general electric wire connection method.
- reference numeral 10 denotes an electric wire (first electric wire)
- 11 denotes a coating layer
- 20, 21, 23, 24, 25, and 26 denote a first marking (indicating means) '
- 30, 3 1, 34, 35, 37, and 38 are second markings (indicating means)
- 40 is a branch line (second electric wire)
- 60 is a wire harness.
- FIG. 1 is an enlarged view of an electric wire according to the first embodiment of the present invention
- FIG. 2 is an explanatory diagram showing a method of connecting the electric wire according to the first embodiment of the present invention
- FIG. 3 is an enlarged view of a connection portion. .
- a first marking 20 and a second marking 30 are provided on a coating layer 11 at predetermined intervals.
- the first marking 20 indicates the working position. More specifically, the first Ma —King 20 indicates that there is a working position with the second marking 30, and has a portion 20 a indicating one limit of the working range 12.
- the second marking 30 indicates the other limit of the working range 12 and also indicates the working mode.
- two rings 30a and 30a are provided, and the ring 30a indicates that the work is to connect the branch wire 40 as the second electric wire. You. At the same time, the presence of two rings 30a indicates that the number of branch lines 40A to be connected is two.
- the ends 41 of the two branch wires 4OA are overlapped on the exposed portions 13 and, for example, as shown in FIG. 3, the terminals 52 provided inside the housing 51 of the joint connector 50 are crimped. Crimp the wire 1 OA to the branch wire 40 A. In this way, the wire harness 60A is created.
- the first marking 20 and the second marking 30 that are the indicating means provided on the coating layer 11 of the electric wire 1 OA have the Since the work in the work form indicated by the marking 2 is performed, the predetermined work can be performed at a predetermined position without fail.
- the wire harness 60A can be easily created.
- FIG. 4 is an enlarged view of the electric wire according to the second embodiment of the present invention.
- the coating layer 11 of the electric wire 10B includes a plurality of (here, three) sets of the first markings 21a, 21b, 2 1c and 2nd marque Ring 31a, 31b and 31c are provided.
- the first markings 21a, 21b, 21c indicate that there is a working position between the second markings 31a, 31b, 31c, and the working range 12a, It has a part indicating one of the limits of 12b.12c.
- the mark 22a of the first marking 21a and the mark 33a of the branch line 40B corresponding to the left connection position are both hatched diagonally to the upper right.
- both marks 22b and 33b are hatched at the lower right, and at the right connection position both marks 22c and 33c are dotted.
- the method of connecting the electric wire 10B and the branch wire 40B at each work position 12a, 12b, 12c according to the present invention is the same as that described in the first embodiment. The description is omitted because it is exactly the same.
- the work should be performed according to the contents described in the first marking 21 and the mark 32 described in the second marking 31. Accordingly, even when the branch wire 40B is connected to a single electric wire 10B at a plurality of locations, an appropriate connection operation can be performed.
- connection is made so that the mark 2 2 attached to the electric wire 10 B and the mark 3 3 attached to the branch wire 40 B at each connection point match, so that mistakes can be prevented. it can.
- FIG. 5 is an enlarged view of the electric wire according to the third embodiment of the present invention.
- a first marking 23 and a second marking 34 are provided on the coating layer 11 of the electric wire 1OC according to the third embodiment of the present invention.
- the first marking 23 is a hatching having a predetermined width, and indicates a working range 12.
- the second marking 34 indicates that there are two branch lines (not shown) connected to the electric wire 10 C, and the branch line is composed of two arrows 34 a and 34 a. Indicates that they are dispatched from the right. Therefore, the branch line is routed rightward from the hatched portion which is the working range 12.
- the method of connecting the electric wire 1 OC and the branch wires at the work position 12 is exactly the same as that described in the first embodiment, and a description thereof will be omitted.
- proper connection work can be performed by performing the work according to the contents described in the first marking 23 and the second marking 34. Can be.
- the wire harness 60C can be easily created.
- the electric wires 1 OA, 10 B, 10 C and the branch wires 4 OA, 40 B in the first to third embodiments are connected by crimping, heat welding, or the like.
- the following four types can be considered as a protection form or a waterproof form of the connection portion.
- connection part 3 After soldering the connection part, cover it with a waterproof material such as butyl rubber, and then wrap it with an adhesive tape.
- a waterproof material such as butyl rubber
- the connecting part After covering the connecting part with a waterproof material such as petil rubber, wrap it with adhesive tape.
- the second markings 30, 31, 34 in the first to third embodiments are formed by appropriately selecting the colors, patterns, thicknesses, lengths, and the like of the rings and arrows. It is also possible to show the protection form of the part and instruct the worker on the work form.
- the first marking and the second marking can be drawn using a thermophilic paint. In this case, if the electric wire and the branch wire are joined by solder, the heat of the solder changes the color of the temperature-indicating paint, so that forgetting of the solder or defective soldering can be easily detected.
- FIGS. 6A and 6B are enlarged views of the electric wire according to the fourth embodiment of the present invention.
- the coating layer 11 of the electric wire 10D is provided with a first marking 24a and a second marking 24b. ing.
- the first marking 24 a is a ring-shaped mark, and the hatched portion 36 a is the working range.
- the second marking 2 4b consists of a single arrow, indicating that there is only one branch line 40 D connected to the electric wire 1 OD and that the branch line is routed from the left. I have. Accordingly, the branch line 40D is routed leftward from the hatched portion 36a which is the work area.
- the hatching 36 a indicates a work mode of joining by the press-connecting joint connector 53.
- the branch wire 40 D is provided with a first marking 24 a ′ similar to the first marking 24 a of the electric wire 10 D, and the hatching 36 b is provided by the press-fit joint connector 53. The work form of joining is shown.
- the wire harness 60D can be easily created.
- FIG. 7 is an enlarged view of the electric wire according to the fifth embodiment of the present invention.
- the coating layer 11 of the electric wire 1OE according to the fifth embodiment of the present invention is provided with a first marking 25 and a second marking 37.
- the first marking 25 is a ring and the second marking 37 is a shaded pattern.
- the working range 12 is between the first marking 25 and the second marking 37.
- the second marking 37 indicates the type of work, and the shaded pattern indicates that the next work is required.
- the wire harness 60E can be easily created.
- FIGS. 8A and 8B are enlarged views of the electric wire according to the sixth embodiment of the present invention. It is to be noted that the same reference numerals are given to portions common to the above-described embodiment, and redundant description will be omitted.
- the covering layer 11 of the electric wire 10F according to the sixth embodiment of the present invention is provided with a first marking 26 'and a second marking 38.
- the first marking 26 is a ring-shaped mark.
- the second marking 38 is a letter “D50J” indicating the work mode, “waterproofing is instructed by DJ, and“ 50 ”indicates the type of waterproof plug.
- a grommet 70 indicated by “50” is attached between the first marking 26 and the second marking 38.
- the electric wire, the method of connecting the electric wire, and the wire harness of the present invention are not limited to the above-described embodiments, and appropriate modifications and improvements can be made.
- the triangular shape shown in FIG. 9 (A) and the ring-shaped mark shown in FIG. 9 (B) are illustrated as the symbols of the first markings 20, 21, 23, 24, 25, 26.
- the present invention is not limited to these, and examples thereof include a circle as shown in FIG. 9 (C) and a square as shown in FIG. 9 (D).
- the symbols of the second markings 30, 31, 34, 35, 37, and 38 include a ring-shaped mark having a thick or changed color as shown in FIG. B) and a ring such as a dashed line or a dashed line shown in FIG. 10 (C).
- a ring-shaped mark having a thick or changed color as shown in FIG. B
- a ring such as a dashed line or a dashed line shown in FIG. 10 (C).
- various combinations of rings, characters, and the like may be used.
- the second marking is provided at the position indicated by the first marking as the indicating means provided on the covering layer of the electric wire. Since the work in the work form indicated by is performed, the predetermined work can be performed without fail at the predetermined position.
- the electric wire, the method for connecting the electric wire, and the wire harness according to the present invention are not limited to the electric wire, the method for connecting the electric wire, and the wire harness used for vehicles such as automobiles, but the electric wire, the method for connecting the electric wire, and the method for connecting the electric wire used in various types of devices. Useful for wire harnesses.
Landscapes
- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Insulated Conductors (AREA)
- Electric Cable Installation (AREA)
- Connections Effected By Soldering, Adhesion, Or Permanent Deformation (AREA)
Abstract
Description
Claims
Priority Applications (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| EP04729750A EP1622171B1 (en) | 2003-05-07 | 2004-04-27 | Electric wire, electric wire connection method, and wire harness |
| US10/554,914 US7211733B2 (en) | 2003-05-07 | 2004-04-27 | Electric wire, electric wire connection method and wire harness |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JP2003129161A JP4522053B2 (ja) | 2003-05-07 | 2003-05-07 | 電線、電線の接続方法およびワイヤハーネス |
| JP2003-129161 | 2003-05-07 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| WO2004100181A1 true WO2004100181A1 (ja) | 2004-11-18 |
Family
ID=33432067
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| PCT/JP2004/006051 Ceased WO2004100181A1 (ja) | 2003-05-07 | 2004-04-27 | 電線、電線の接続方法およびワイヤハーネス |
Country Status (5)
| Country | Link |
|---|---|
| US (1) | US7211733B2 (ja) |
| EP (1) | EP1622171B1 (ja) |
| JP (1) | JP4522053B2 (ja) |
| CN (1) | CN100377264C (ja) |
| WO (1) | WO2004100181A1 (ja) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2887069A1 (fr) * | 2005-06-14 | 2006-12-15 | Airbus France Sas | Cable electrique muni d'un marquage externe et procede de sertissage d'un fut d'un contact sur un cable electrique muni d'un marquage externe |
Families Citing this family (15)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP4332749B2 (ja) * | 2006-08-01 | 2009-09-16 | セイコーエプソン株式会社 | 電子デバイスの製造方法及び支持部材 |
| JP5416358B2 (ja) * | 2008-04-10 | 2014-02-12 | 矢崎総業株式会社 | ワイヤハーネス |
| PH12012501703A1 (en) * | 2010-03-02 | 2015-05-20 | Yazaki Corp | Wiring harness and manufacturing method thereof |
| JP2013109847A (ja) * | 2011-11-17 | 2013-06-06 | Yazaki Corp | 芯線止水構造及び芯線止水方法 |
| GB2501938A (en) * | 2012-05-11 | 2013-11-13 | Eland Cables Ltd | Cable with anti-theft markings |
| WO2014044362A1 (de) * | 2012-09-18 | 2014-03-27 | Leoni Bordnetz-Systeme Gmbh | Verfahren zur herstellung eines kabelsatzes sowie kabelsatz |
| KR101488465B1 (ko) * | 2012-10-23 | 2015-01-30 | 후루카와 덴키 고교 가부시키가이샤 | 피복 전선의 단자 접속 구조, 와이어 하니스 및 피복 전선의 단자 접속 방법 |
| WO2014129093A1 (ja) * | 2013-02-23 | 2014-08-28 | 古河電気工業株式会社 | 接続構造体の製造方法、ワイヤーハーネス、及び接続構造体の製造装置 |
| JP5931228B1 (ja) * | 2015-01-06 | 2016-06-08 | ファナック株式会社 | 巻線を備える電機子及び電機子の巻線端末を端子に接続する方法 |
| JP2018060642A (ja) * | 2016-10-04 | 2018-04-12 | 住友電装株式会社 | 電線加工装置 |
| WO2019028087A1 (en) * | 2017-07-31 | 2019-02-07 | Ppc Broadband, Inc. | COAXIAL BYPASS CABLE HAVING CIRCUMFERENTIAL SEGMENTED NOYE COMPOUND LOCATIONS |
| JP7153202B2 (ja) * | 2019-09-24 | 2022-10-14 | 株式会社オートネットワーク技術研究所 | 分岐ワイヤーハーネスの製造方法 |
| CN113205915B (zh) * | 2021-04-30 | 2022-08-12 | 上犹天辉科技有限公司 | 一种信号传输线及其成型工艺 |
| JP7690350B2 (ja) * | 2021-08-17 | 2025-06-10 | 矢崎総業株式会社 | 圧着補助治具及び圧着補助治具を用いた圧着方法 |
| FR3130668B1 (fr) | 2021-12-21 | 2024-02-02 | Renault Georges Ets | Dispositif de vissage discontinu à moyen d’amortissement |
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2003
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-
2004
- 2004-04-27 WO PCT/JP2004/006051 patent/WO2004100181A1/ja not_active Ceased
- 2004-04-27 EP EP04729750A patent/EP1622171B1/en not_active Expired - Lifetime
- 2004-04-27 US US10/554,914 patent/US7211733B2/en not_active Expired - Fee Related
- 2004-04-27 CN CNB2004800124013A patent/CN100377264C/zh not_active Expired - Fee Related
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| FR2887069A1 (fr) * | 2005-06-14 | 2006-12-15 | Airbus France Sas | Cable electrique muni d'un marquage externe et procede de sertissage d'un fut d'un contact sur un cable electrique muni d'un marquage externe |
| WO2006134251A1 (fr) * | 2005-06-14 | 2006-12-21 | Airbus France | Cable electrique muni d'un marquage externe et procede de sertissage d'un fut d'un contact sur un cable electrique muni d'un marquage externe |
| RU2407086C2 (ru) * | 2005-06-14 | 2010-12-20 | Эрбюс Франс | Электрический кабель, содержащий наружную разметку, и способ обжатия контактной гильзы на электрическом кабеле, содержащем наружную разметку |
| US8148639B2 (en) | 2005-06-14 | 2012-04-03 | Airbus France | Electrical cable provided with external marking and method of crimping the barrel of a contact onto an electrical cable provided with external marking |
Also Published As
| Publication number | Publication date |
|---|---|
| EP1622171B1 (en) | 2012-11-28 |
| US20060225909A1 (en) | 2006-10-12 |
| EP1622171A1 (en) | 2006-02-01 |
| US7211733B2 (en) | 2007-05-01 |
| CN100377264C (zh) | 2008-03-26 |
| JP4522053B2 (ja) | 2010-08-11 |
| CN1784752A (zh) | 2006-06-07 |
| JP2004335251A (ja) | 2004-11-25 |
| EP1622171A4 (en) | 2008-06-04 |
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