KR20090046868A - 알루미늄 합금 성형품의 제조 방법, 알루미늄 합금 성형품 및 생산 시스템 - Google Patents
알루미늄 합금 성형품의 제조 방법, 알루미늄 합금 성형품 및 생산 시스템 Download PDFInfo
- Publication number
- KR20090046868A KR20090046868A KR1020097003877A KR20097003877A KR20090046868A KR 20090046868 A KR20090046868 A KR 20090046868A KR 1020097003877 A KR1020097003877 A KR 1020097003877A KR 20097003877 A KR20097003877 A KR 20097003877A KR 20090046868 A KR20090046868 A KR 20090046868A
- Authority
- KR
- South Korea
- Prior art keywords
- mass
- aluminum alloy
- molded article
- alloy molded
- manufacturing
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Ceased
Links
- 229910000838 Al alloy Inorganic materials 0.000 title claims abstract description 133
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 79
- 238000000034 method Methods 0.000 claims abstract description 82
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- 238000010438 heat treatment Methods 0.000 claims abstract description 73
- 238000009749 continuous casting Methods 0.000 claims abstract description 59
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- 238000005266 casting Methods 0.000 claims abstract description 47
- 238000000465 moulding Methods 0.000 claims abstract description 23
- 239000002994 raw material Substances 0.000 claims abstract description 17
- 229910052802 copper Inorganic materials 0.000 claims abstract description 16
- 229910052710 silicon Inorganic materials 0.000 claims abstract description 6
- 229910052749 magnesium Inorganic materials 0.000 claims abstract description 5
- 239000013078 crystal Substances 0.000 claims description 55
- 229910052751 metal Inorganic materials 0.000 claims description 43
- 239000002184 metal Substances 0.000 claims description 43
- 238000012545 processing Methods 0.000 claims description 32
- 229910000765 intermetallic Inorganic materials 0.000 claims description 26
- 239000002245 particle Substances 0.000 claims description 12
- 229910052759 nickel Inorganic materials 0.000 claims description 11
- 229910052719 titanium Inorganic materials 0.000 claims description 5
- 229910052726 zirconium Inorganic materials 0.000 claims description 5
- 229910052804 chromium Inorganic materials 0.000 claims description 3
- 229910052748 manganese Inorganic materials 0.000 claims description 3
- -1 0.04 mass%-0.3 mass% Inorganic materials 0.000 claims 1
- 239000000463 material Substances 0.000 abstract description 38
- 229910045601 alloy Inorganic materials 0.000 description 46
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- 239000000203 mixture Substances 0.000 description 21
- 229910052782 aluminium Inorganic materials 0.000 description 20
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 20
- 239000000314 lubricant Substances 0.000 description 20
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- 238000010791 quenching Methods 0.000 description 9
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- 230000008023 solidification Effects 0.000 description 8
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 7
- 239000010439 graphite Substances 0.000 description 7
- 229910002804 graphite Inorganic materials 0.000 description 7
- 238000000265 homogenisation Methods 0.000 description 7
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- 229910018182 Al—Cu Inorganic materials 0.000 description 3
- 229910018192 Al—Fe Inorganic materials 0.000 description 3
- 229910018191 Al—Fe—Si Inorganic materials 0.000 description 3
- 229910018461 Al—Mn Inorganic materials 0.000 description 3
- 229910019018 Mg 2 Si Inorganic materials 0.000 description 3
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- QQHSIRTYSFLSRM-UHFFFAOYSA-N alumanylidynechromium Chemical compound [Al].[Cr] QQHSIRTYSFLSRM-UHFFFAOYSA-N 0.000 description 3
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- 229910018507 Al—Ni Inorganic materials 0.000 description 2
- 229910018580 Al—Zr Inorganic materials 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 2
- 229910019819 Cr—Si Inorganic materials 0.000 description 2
- 229910018643 Mn—Si Inorganic materials 0.000 description 2
- 229910000676 Si alloy Inorganic materials 0.000 description 2
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- 238000000354 decomposition reaction Methods 0.000 description 2
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- 239000011856 silicon-based particle Substances 0.000 description 2
- 229910018575 Al—Ti Inorganic materials 0.000 description 1
- 229910018565 CuAl Inorganic materials 0.000 description 1
- UFHFLCQGNIYNRP-UHFFFAOYSA-N Hydrogen Chemical compound [H][H] UFHFLCQGNIYNRP-UHFFFAOYSA-N 0.000 description 1
- 240000008415 Lactuca sativa Species 0.000 description 1
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- ZEMPKEQAKRGZGQ-XOQCFJPHSA-N glycerol triricinoleate Natural products CCCCCC[C@@H](O)CC=CCCCCCCCC(=O)OC[C@@H](COC(=O)CCCCCCCC=CC[C@@H](O)CCCCCC)OC(=O)CCCCCCCC=CC[C@H](O)CCCCCC ZEMPKEQAKRGZGQ-XOQCFJPHSA-N 0.000 description 1
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Images
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/04—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds
- B22D11/045—Continuous casting of metals, i.e. casting in indefinite lengths into open-ended moulds for horizontal casting
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J1/00—Preparing metal stock or similar ancillary operations prior, during or post forging, e.g. heating or cooling
- B21J1/02—Preliminary treatment of metal stock without particular shaping, e.g. salvaging segregated zones, forging or pressing in the rough
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21J—FORGING; HAMMERING; PRESSING METAL; RIVETING; FORGE FURNACES
- B21J5/00—Methods for forging, hammering, or pressing; Special equipment or accessories therefor
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21K—MAKING FORGED OR PRESSED METAL PRODUCTS, e.g. HORSE-SHOES, RIVETS, BOLTS OR WHEELS
- B21K1/00—Making machine elements
- B21K1/18—Making machine elements pistons or plungers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/001—Continuous casting of metals, i.e. casting in indefinite lengths of specific alloys
- B22D11/003—Aluminium alloys
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D11/00—Continuous casting of metals, i.e. casting in indefinite lengths
- B22D11/16—Controlling or regulating processes or operations
- B22D11/18—Controlling or regulating processes or operations for pouring
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D21/00—Casting non-ferrous metals or metallic compounds so far as their metallurgical properties are of importance for the casting procedure; Selection of compositions therefor
- B22D21/002—Castings of light metals
- B22D21/007—Castings of light metals with low melting point, e.g. Al 659 degrees C, Mg 650 degrees C
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22C—ALLOYS
- C22C21/00—Alloys based on aluminium
- C22C21/02—Alloys based on aluminium with silicon as the next major constituent
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
-
- C—CHEMISTRY; METALLURGY
- C22—METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
- C22F—CHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
- C22F1/00—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
- C22F1/04—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon
- C22F1/043—Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of aluminium or alloys based thereon of alloys with silicon as the next major constituent
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F02—COMBUSTION ENGINES; HOT-GAS OR COMBUSTION-PRODUCT ENGINE PLANTS
- F02F—CYLINDERS, PISTONS OR CASINGS, FOR COMBUSTION ENGINES; ARRANGEMENTS OF SEALINGS IN COMBUSTION ENGINES
- F02F3/00—Pistons
- F02F3/0084—Pistons the pistons being constructed from specific materials
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F05—INDEXING SCHEMES RELATING TO ENGINES OR PUMPS IN VARIOUS SUBCLASSES OF CLASSES F01-F04
- F05C—INDEXING SCHEME RELATING TO MATERIALS, MATERIAL PROPERTIES OR MATERIAL CHARACTERISTICS FOR MACHINES, ENGINES OR PUMPS OTHER THAN NON-POSITIVE-DISPLACEMENT MACHINES OR ENGINES
- F05C2201/00—Metals
- F05C2201/02—Light metals
- F05C2201/021—Aluminium
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Thermal Sciences (AREA)
- Physics & Mathematics (AREA)
- Crystallography & Structural Chemistry (AREA)
- General Engineering & Computer Science (AREA)
- Combustion & Propulsion (AREA)
- Forging (AREA)
- Continuous Casting (AREA)
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| JPJP-P-2006-209898 | 2006-08-01 | ||
| JP2006209898 | 2006-08-01 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| KR20090046868A true KR20090046868A (ko) | 2009-05-11 |
Family
ID=38997339
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| KR1020097003877A Ceased KR20090046868A (ko) | 2006-08-01 | 2007-07-31 | 알루미늄 합금 성형품의 제조 방법, 알루미늄 합금 성형품 및 생산 시스템 |
Country Status (6)
| Country | Link |
|---|---|
| US (1) | US20100006192A1 (fr) |
| EP (1) | EP2048259A4 (fr) |
| JP (1) | JPWO2008016169A1 (fr) |
| KR (1) | KR20090046868A (fr) |
| CN (1) | CN101522935B (fr) |
| WO (1) | WO2008016169A1 (fr) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101243436B1 (ko) * | 2012-11-19 | 2013-03-13 | 삼양금속공업 주식회사 | 자유단조를 이용한 백동(CuNi 90/10) 플렌지와 그 제조방법 |
| KR101309720B1 (ko) * | 2010-06-24 | 2013-09-25 | (주)제물포금속 | 바나듐이 첨가된 자동차 피스톤용 Al-Si 합금 및 그 제조방법 |
| KR101423412B1 (ko) * | 2010-04-16 | 2014-07-24 | 쇼와 덴코 가부시키가이샤 | 알루미늄 합금 단조 부재의 제조 방법 |
| WO2024048895A1 (fr) * | 2022-09-01 | 2024-03-07 | 한국재료연구원 | Matériau de coulée en alliage d'aluminium et disque de frein comprenant celui-ci |
Families Citing this family (45)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP5157684B2 (ja) * | 2008-06-30 | 2013-03-06 | 日本軽金属株式会社 | 過共晶Al−Si系合金の鋳造方法及び鋳塊 |
| KR101362645B1 (ko) * | 2009-07-03 | 2014-02-12 | 쇼와 덴코 가부시키가이샤 | 엔진 피스톤용 소형재의 제조 방법 |
| US20120245065A1 (en) * | 2009-08-18 | 2012-09-27 | The Lubrizol Corporation | Lubricating Composition Containing an Antiwear Agent |
| JP5355320B2 (ja) * | 2009-09-10 | 2013-11-27 | 日産自動車株式会社 | アルミニウム合金鋳物部材及びその製造方法 |
| WO2011052708A1 (fr) * | 2009-10-30 | 2011-05-05 | 昭和電工株式会社 | Procédé de production d'un matériau proche de la forme finale pour piston de moteur |
| CN103003458B (zh) * | 2010-07-16 | 2015-11-25 | 日本轻金属株式会社 | 高温强度和导热率优良的铝合金及其制造方法 |
| CN102181758B (zh) * | 2011-06-17 | 2013-05-15 | 重庆协成汽车零部件有限公司 | 铸造铝合金及其制备方法 |
| BR112014010030B1 (pt) * | 2011-10-28 | 2018-11-06 | Alcoa Usa Corp | ligas para fundição de aluminio |
| US10174409B2 (en) | 2011-10-28 | 2019-01-08 | Alcoa Usa Corp. | High performance AlSiMgCu casting alloy |
| DE102012220765A1 (de) * | 2012-11-14 | 2014-05-15 | Federal-Mogul Nürnberg GmbH | Verfahren zur Herstellung eines Motorbauteils, Motorbauteil und Verwendung einer Aluminiumlegierung |
| CN103469021B (zh) * | 2013-08-12 | 2016-02-10 | 安徽盛达前亮铝业有限公司 | 一种发动机活塞用铝合金及其制备方法 |
| JP6103382B2 (ja) * | 2013-10-31 | 2017-03-29 | スズキ株式会社 | アルミニウム合金 |
| ES2694519T3 (es) | 2013-12-20 | 2018-12-21 | Alcoa Usa Corp. | Aleación de función de AlSiMgCu de alto rendimiento |
| JP6417133B2 (ja) * | 2014-07-04 | 2018-10-31 | 昭和電工株式会社 | 連続鋳造用アルミニウム合金及び連続鋳造材の製造方法 |
| CN104233016A (zh) * | 2014-09-25 | 2014-12-24 | 福州钜全汽车配件有限公司 | 一种汽油机活塞材料及其制备方法 |
| JP6491452B2 (ja) * | 2014-10-10 | 2019-03-27 | 昭和電工株式会社 | アルミニウム合金連続鋳造材及びその製造方法 |
| JP6670603B2 (ja) * | 2015-12-21 | 2020-03-25 | 昭和電工株式会社 | 鍛造ピストンの製造方法 |
| CN106350706A (zh) * | 2016-08-19 | 2017-01-25 | 徐州飞轮活塞制造有限公司 | 一种圆木多片锯用铝合金垫套及其制备方法 |
| US11549461B2 (en) * | 2016-08-29 | 2023-01-10 | Nippon Light Metal Company, Ltd. | High strength aluminum alloy, internal combustion engine piston comprising said alloy, and method for manufacturing internal combustion engine piston |
| CN106078231B (zh) * | 2016-08-30 | 2018-02-16 | 浙江中屹建设集团有限公司 | 一种建筑用圆钢一体化加工系统 |
| AU2017350515B2 (en) | 2016-10-27 | 2020-03-05 | Novelis Inc. | High strength 6xxx series aluminum alloys and methods of making the same |
| ES2878048T3 (es) | 2016-10-27 | 2021-11-18 | Novelis Inc | Método de colada y laminación de aleación de aluminio y producto intermedio asociado |
| AU2017350513B2 (en) | 2016-10-27 | 2020-03-05 | Novelis Inc. | High strength 7xxx series aluminum alloys and methods of making the same |
| CN109504881A (zh) * | 2018-12-14 | 2019-03-22 | 广东省海洋工程装备技术研究所 | 一种Al-Si-Cu-Mg-Ni-Sr合金材料及其制备方法和活塞 |
| CN109355534A (zh) * | 2018-12-14 | 2019-02-19 | 广东省海洋工程装备技术研究所 | 一种多元共晶Al-Si合金材料及其制备方法和活塞 |
| CN109735748B (zh) * | 2019-01-31 | 2021-04-16 | 中国兵器科学研究院宁波分院 | 一种耐热铸造铝合金活塞材料及其制备方法 |
| JP6942151B2 (ja) * | 2019-02-06 | 2021-09-29 | Bbsジャパン株式会社 | アルミニウム合金鍛造ホイール及びその製造方法 |
| CN110129631B (zh) * | 2019-05-24 | 2020-08-11 | 西安康博新材料科技有限公司 | 一种内燃机用高强韧耐热铝合金材料及其制备方法 |
| JP2020200512A (ja) * | 2019-06-12 | 2020-12-17 | 昭和電工株式会社 | アルミニウム合金材 |
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| CN112662919A (zh) * | 2020-12-18 | 2021-04-16 | 广东省科学院智能制造研究所 | 一种Al-Si-Cu-Mg-Ni合金材料及其制备方法 |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPH1112674A (ja) * | 1997-06-30 | 1999-01-19 | Aisin Seiki Co Ltd | 内燃機関ピストン用アルミニウム合金およびアルミニウム合金製ピストン |
| JP4768925B2 (ja) | 2001-03-30 | 2011-09-07 | 昭和電工株式会社 | 塑性加工用アルミニウム合金鋳塊の製造方法、アルミニウム合金塑性加工品の製造方法およびアルミニウム合金塑性加工品 |
| CN1607261A (zh) * | 2003-10-13 | 2005-04-20 | 合金材料实验室 | 一种新压铸铝合金 |
| DE602004004028T2 (de) * | 2003-10-17 | 2007-07-05 | Kabushiki Kaisha Toyota Chuo Kenkyusho, Nagakute | Aluminium-Gusslegierung, Aluminium-Gusslegierungen und deren Herstellungsverfahren |
| JP4359231B2 (ja) * | 2003-12-18 | 2009-11-04 | 昭和電工株式会社 | アルミニウム合金成形品の製造方法、およびアルミニウム合金成形品 |
| EP1716265B1 (fr) * | 2003-12-18 | 2012-06-13 | Showa Denko K.K. | Procede permettant de produire un objet profile a base d'un alliage d'aluminium et objet profile a base d'un alliage d'aluminium |
-
2007
- 2007-07-31 CN CN2007800364415A patent/CN101522935B/zh not_active Expired - Fee Related
- 2007-07-31 US US12/376,044 patent/US20100006192A1/en not_active Abandoned
- 2007-07-31 JP JP2008527820A patent/JPWO2008016169A1/ja active Pending
- 2007-07-31 WO PCT/JP2007/065331 patent/WO2008016169A1/fr not_active Ceased
- 2007-07-31 EP EP07792004.9A patent/EP2048259A4/fr not_active Withdrawn
- 2007-07-31 KR KR1020097003877A patent/KR20090046868A/ko not_active Ceased
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR101423412B1 (ko) * | 2010-04-16 | 2014-07-24 | 쇼와 덴코 가부시키가이샤 | 알루미늄 합금 단조 부재의 제조 방법 |
| KR101309720B1 (ko) * | 2010-06-24 | 2013-09-25 | (주)제물포금속 | 바나듐이 첨가된 자동차 피스톤용 Al-Si 합금 및 그 제조방법 |
| KR101243436B1 (ko) * | 2012-11-19 | 2013-03-13 | 삼양금속공업 주식회사 | 자유단조를 이용한 백동(CuNi 90/10) 플렌지와 그 제조방법 |
| WO2024048895A1 (fr) * | 2022-09-01 | 2024-03-07 | 한국재료연구원 | Matériau de coulée en alliage d'aluminium et disque de frein comprenant celui-ci |
Also Published As
| Publication number | Publication date |
|---|---|
| CN101522935B (zh) | 2012-09-26 |
| US20100006192A1 (en) | 2010-01-14 |
| EP2048259A4 (fr) | 2015-03-18 |
| JPWO2008016169A1 (ja) | 2009-12-24 |
| CN101522935A (zh) | 2009-09-02 |
| WO2008016169A1 (fr) | 2008-02-07 |
| EP2048259A1 (fr) | 2009-04-15 |
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