RS61616B1 - Postupak za proizvodnju hidroupletene vazduhom položene mreže i proizvoda dobijenih od nje - Google Patents
Postupak za proizvodnju hidroupletene vazduhom položene mreže i proizvoda dobijenih od njeInfo
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- A61—MEDICAL OR VETERINARY SCIENCE; HYGIENE
- A61K—PREPARATIONS FOR MEDICAL, DENTAL OR TOILETRY PURPOSES
- A61K8/00—Cosmetics or similar toiletry preparations
- A61K8/02—Cosmetics or similar toiletry preparations characterised by special physical form
- A61K8/0208—Tissues; Wipes; Patches
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B1/00—Cleaning by methods involving the use of tools
- B08B1/10—Cleaning by methods involving the use of tools characterised by the type of cleaning tool
- B08B1/14—Wipes; Absorbent members, e.g. swabs or sponges
- B08B1/143—Wipes
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/425—Cellulose series
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- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/42—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties characterised by the use of certain kinds of fibres insofar as this use has no preponderant influence on the consolidation of the fleece
- D04H1/4382—Stretched reticular film fibres; Composite fibres; Mixed fibres; Ultrafine fibres; Fibres for artificial leather
- D04H1/43835—Mixed fibres, e.g. at least two chemically different fibres or fibre blends
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- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H1/00—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres
- D04H1/40—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties
- D04H1/44—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling
- D04H1/46—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres
- D04H1/492—Non-woven fabrics formed wholly or mainly of staple fibres or like relatively short fibres from fleeces or layers composed of fibres without existing or potential cohesive properties the fleeces or layers being consolidated by mechanical means, e.g. by rolling by needling or like operations to cause entanglement of fibres by fluid jet
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04H—MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL; FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING ; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION
- D04H5/00—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length
- D04H5/02—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling
- D04H5/03—Non woven fabrics formed of mixtures of relatively short fibres and yarns or like filamentary material of substantial length strengthened or consolidated by mechanical methods, e.g. needling by fluid jet
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2201/00—Cellulose-based fibres, e.g. vegetable fibres
- D10B2201/01—Natural vegetable fibres
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2509/00—Medical; Hygiene
- D10B2509/02—Bandages, dressings or absorbent pads
- D10B2509/026—Absorbent pads; Tampons; Laundry; Towels
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Description
Opis
OBLAST PRONALASKA
[0001] Ovaj pronalazak je usmeren na kontinuirani postupak za pripremu netkanih mreža za jednokratnu upotrebu koji koristi minimalan broj operacija i obezbeđuje ekonomičan proizvod koji je koristan kao predmet koji je pogodan za odlaganje u toalet ili predmet za jednokratnu upotrebu kao što su maramice ili ubrusi za jednokratnu upotrebu.
POZADINA PRONALASKA
[0002] Netkani supstrati za jednokratnu upotrebu koriste se za proizvodnju širokog spektra potrošačkih proizvoda koji se generalno upotrebe jednom i bace. Takvi proizvodi uključuju vlažne maramice za jednokratnu upotrebu, pelene za jednokratnu upotrebu, proizvode za inkontinenciju za odrasle za jednokratnu upotrebu, podloške za jednokratnu upotrebu koje se tipično koriste u bolnicama za apsorpciju telesnih tečnosti i kozmetičke aplikatore ili kozmetičke tupfere za uklanjanje šminke i drugih materijala sa keratinozovanog supstrata.
[0003] Takvi komercijalni proizvodi čine industriju koja ima sve veći potencijal rasta i proširenja korisnosti. Međutim, kako praktično svi takvi proizvodi potencijalno ulaze u životnu sredinu preko deponije ili kanalizacionim sistemima, postoji potreba za netkanim materijalom za jednokratnu upotrebu koji je jednostavno proizvesti, sadrži minimalno ili uopšte nema hemijske komponente koje imaju lošu biorazgradljivost, kao što su veziva, lepkovi ili termoplastični polimeri, a ipak ima dobru zateznu čvrstoću u vlažnom stanju koja je potrebna za performansu. Pored toga, traži se proizvod koji je konstruisan tako da ima minimalan sadržaj dlačica i zadovoljava propise za kategorizaciju kao predmet koji je pogodan za odlaganje u toalet za gradske i privatne kanalizacione sisteme, dok je ekonomičan za proizvodnju.
[0004] Uobičajeno, netkani proizvodi maramice za jednokratnu upotrebu mogu se proizvoditi putem jedne od dve osnovne tehnologije poznate u industriji kao "airlace" i "hydraspun" procesi. Različiti proizvođači mogu sprovoditi ove tehnologije sa varijacijama na osnovu predviđene krajnje upotrebe i raspoložive proizvodne opreme ali se zadržavaju osnovni principi rada.
[0005] Airlace postupci kombinuju operacije deponovanja vazduhom položene mreže od vlakana štapel (diskontinuirane) dužine i vlakana drvne pulpe (drvenjače) na netkani noseći sloj ili prekursorsku osnovu netkane mreže i hidroupletanje vazduhom položenog sloja sa netkanim nosačem. Ova tehnologija je opisana u U.S. 8,250,719 za Ouellette i u tamo opisanim referencama. Pored korišćenja noseće mreže, Ouellette opisuje vezivanje vazduhom položenih vlakana vrućim vazduhom ili lepkom u spreju.
[0006] U skladu sa "hydraspun" postupkom kao što je opisano u U.S. 4,755,421 za Manning et al. vlažno položena mreža pulpe i veštačkih vlakana se hidroupliće i suši. Međutim, U.S.
5,292,581 za Viazmensky et al. ukazuje da takvi proizvodi pate od slabe čvrstoće u vlažnom stanju i opisuje da se dodavanjem veziva znatno poboljšava čvrstoća. U skorije vreme, U.S.
7,732,357 za Annis et al. opisuje upotrebu vezivnih vlakana za netkani list koja nakon zagrevanja postaju aktivirana najmanje delimičnim topljenjem i formiraju veze od vlakna do vlakna. Vezivna vlakna sadrže polietilen, polipropilen, polietilen tereftalat i njihove smeše.
[0007] EP 1302 592 A1, WO 02/50356 A1 i JP H1193055 A takođe objavljuju postupke za proizvodnju netkane mreže.
[0008] Prema tome, ostaje potreba za postupkom za pripremu netkane mreže koja ne sadrži lepak, vezivo ili vezivna vlakana, pogodan je i ekonomičan za sprovođenje i obezbeđuje disperzivnu netkanu mrežu koja ima dobru performansu čvrstoće, a ipak je prihvatljiva kao proizvod koji je pogodan za odlaganje u toalet za gradsku kanalizaciju i privatne septičke sisteme.
SAŽETAK PRONALASKA
[0009] Stoga, cilj predmetnog pronalaska je da obezbedi postupak za proizvodnju netkane mreže koji uključuje minimalne procesne operacije, ne koristi lepkove, veziva ili vezivna vlakna i obezbeđuje netkanu mrežu koja ima dovoljnu zateznu čvrstoću u vlažnom stanju za upotrebu kao maramica. Sledeći cilj ovog pronalaska je da obezbedi netkanu mrežu koja ima dovoljnu čvrstoću u vlažnom stanju da se koristi kao maramica koja je prihvatljiva za odlaganje u kanalizaciju i septičke sisteme.
[0010] Ovi i drugi ciljevi postižu se u skladu sa predmetnim pronalaskom, od kojih prvi primer izvođenja uključuje postupak za proizvodnju netkane mreže, koji sadrži: pripremu homogene smeše koja se sastoji od defibrirane (razvlaknjene) drvne pulpe i štapel vlakana koja su bilo viskoza ili liocel; propuštanje homogene smeše kroz perforirani rotirajući cilindar na foraminozni nosač; formiranje vazduhom (airforming) smeše kako bi se dobila najmanje jedna homogena vazduhom položena mreža; hidroupletanje vazduhom položene mreže kako bi se konsolidovala mreža najmanje na jednoj strani; i sušenje hidroupletene mreže kako bi se dobila netkana mreža; pri čemu se formiranje vazduhom i hidroupletanje sprovode u kontinuiranoj operaciji, sadržaj defibrirane drvne pulpe u smeši nije manji od 50% po težini i sadržaj štapel vlakana nije veći od 50% po težini, bez korišćenja veziva, lepka ili vlakna za termičko vezivanje, dužina vlakna defibrirane drvne pulpe nije veća od 3,5 mm, dužina vlakna štapel vlakana nije manja od 8,0 mm, osnovna težina netkane mreže je od 20 g/m<2>do 100 g/m<2>, i debljina netkane mreže je od 0,25 mm do 2 mm.
[0011] U poželjnom primeru izvođenja prvog primera izvođenja, vazduhom položena mreža se direktno formira na nosaču uređaja za formiranje vazduhom bez prethodnog formiranja prekursorske mreže ili inkorporisanja mreže od kontinuiranog filamenta.
[0012] U dodatnom izuzetno poželjnom primeru izvođenja odnos zatezne čvrstoće u pravcu mašine prema zateznoj čvrstoći u pravcu perpendikularnom na pravac mašine (MD/CD) je manji od 3.
[0013] Dodatno u jednom primeru izvođenja, predmetni pronalazak obezbeđuje netkanu mrežu dobijenu postupkom bilo kog od gore pomenutih primera izvođenja postupka; pri čemu netkana mreža sadrži: 75% po težini defibrirane drvne pulpe; i 25% po težini liocela. Osnovna težina netkane mreže u skladu sa ovim primerom izvođenja je od 40 g/m<2>do 60 g/m<2>, odnos MD/CD je manji od 3, CD zatezna čvrstoća u vlažnom stanju je najmanje 5 N/5 cm, i netkana mreža je proizvod koji je pogodan za odlaganje u toalet u skladu sa izdanjem EDANA dokumenta smernice za procenu pogodnosti za odlaganje u toalet netkanih potrošačkih proizvoda iz jula 2009. godine (July 2009 edition of EDANA’s Guidance Document for Assessing the Flushability of Nonwoven Consumer Products).
[0014] U još jednom primeru izvođenja, predmetni pronalazak obezbeđuje netkanu mrežu dobijenu postupkom bilo kog od gore pomenutih primera izvođenja postupka; pri čemu netkana mreža sadrži: oko 50% po težini defibrirane drvne pulpe; i oko 50% po težini viskoze; pri čemu je osnovna težina netkane mreže od 40 g/m<2>do 60 g/m<2>, odnos MD/CD je manji od 3, i CD zatezna čvrstoća u vlažnom stanju je najmanje 12 N/5 cm.
KRATAK OPIS CRTEŽA
[0015]
Sl. 1 pokazuje šematski crtež uređenja mlaznica vode u jedinici za hidroupletanje u skladu sa jednim primerom izvođenja pronalaska.
Sl. 2 pokazuje uporedne podatke za disperzivne i nedisperzivne netkane mreže u skladu sa pronalaskom u poređenju sa komercijalno dostupnim maramicama.
DETALJAN OPIS PRONALASKA
[0016] U skladu sa sledećim opisom, svi opisani numerički opsezi uključuju sve podopsege i sve vrednosti između njih, osim ukoliko nije drugačije specificirano. Sve vrednosti težine sadržaja zasnivaju se na ukupnoj težini. Sledeći opis pruža generalni opis predmetnog pronalaska i specifične poželjne primere izvođenja.
[0017] U prvom primeru izvođenja, predmetni pronalazak obezbeđuje postupak za proizvodnju netkane mreže, koji sadrži: pripremu homogene smeše koja se sastoji od defibrirane drvne pulpe i štapel vlakana koja su bilo viskoza ili liocel; propuštanje homogene smeše kroz perforirani rotirajući cilindar na foraminozni nosač; formiranje vazduhom smeše kako bi se dobila najmanje jedna homogena vazduhom položena mreža; hidroupletanje vazduhom položene mreže kako bi se konsolidovala mreža najmanje na jednoj strani; i sušenje hidroupletene mreže kako bi se dobila netkana mreža; pri čemu se formiranje vazduhom i hidroupletanje sprovode u kontinuiranoj operaciji, sadržaj defibrirane drvne pulpe u smeši nije manji od 50% po težini, poželjno nije manji od 60% i najpoželjnije najmanje je 75% po težini. Sadržaj štapel vlakana nije veći od 50% po težini, poželjno nije veći od 40% i najpoželjnije, nije veći od 25%. U operacijama formiranja vazduhom i hidroupletanja u skladu sa predmetnim pronalaskom ne koriste se veziva, lepak ili vlakna za termičko vezivanje.
[0018] Dužina defibrirane drvne pulpe nije veća od 3,5 mm, poželjno 1,5 mm do 3,5 mm, najpoželjnije 2,5 do 3,5 mm. Bilo koja defibrirana drvna pulpa može se koristi kao kratko vlakno smeše. U jednom primeru izvođenja defibrirana drvna pulpa opisane dužine može biti kratko vlakno i u poželjnom primeru izvođenja, kraft južnog bora može biti defibrirana drvna pulpa. Drvna pulpa dobijena iz procesa sulfitnog pulpovanja može dodatno biti izvor defibrirane drvne pulpe. Mogu se upotrebljavati smeše defibrirane drvne pulpe. Drvna pulpa se može defibrirati u mlinovima čekićarima kako bi se formirala smeša pojedinačnih rastresitih vlakana.
[0019] Štapel vlakna, koja su viskoza ili liocel, nisu kraća od 8,0 mm dužine, poželjno 8,0 do 100 mm, najpoželjnije 8 mm do 25 mm.
[0020] Postupak formiranja vazduhom položene mreže generalno je opisan u U.S. 4,640,810 za Laursen et al. Štapel vlakna i defibrirana drvna pulpa mešaju se u homogenu smešu i podržana na toku vazduha transportuju se do distributivne jedinice. Distributivna jedinica sadrži rotirajući cilindar ili bubanj koji je perforiran sa rupama, prorezima ili drugim otvorima odgovarajućeg oblika dizajniranim da omoguće prolazak vlakana na foraminozni nosač. Konstrukcija bubnja i konfiguracija i veličina otvora mogu varirati u skladu sa karakteristikama smeše vlakana koja će se koristiti i kako bi se dobila jedinstvena konstrukcija mreže. Pod uticajem kombinacije bilo kog protoka vazduha, mehaničkog mešanja unutar bubnja i usisavanja od ispod nosača, vlakna se usmeravaju kroz otvore perforiranog bubnja i formiraju homogenu mrežu na površini nosača. Visina i stepen matiranja suve mreže mogu varirati putem kontrole varijabli procesa, uključujući sadržaj i veličinu vlakana, veličinu i oblik otvora bubnja, stopu protoka vazduha, stepen usisavanja primenjen sa dna nosača i brzinu nosača. Druge kontrole opreme takođe mogu varirati kako bi se obezbedila konstrukcija jedinstvenog matiranja.
[0021] Širina mreže zavisi od vrste opreme korišćene za formiranje vazduhom i može varirati od 1 m do 6 m. Konvencionalne komercijalne jedinice kao što su isporučene od strane Dan-Web, Oerlikon i Anpap Oy su u opsegu od 2 do 5 m širine.
[0022] U skladu sa predmetnim pronalaskom formirana vazduhom položena mreža se direktno i kontinuirano transportuje do jedinice za hidroupletanje ili jedinice za spunlace tehnologiju proizvodnje, gde se vazduhom položen mat udara vodom iz niza mlaznica pod visokim pritiskom za mehaničko upletanje ili konsolidovanje vlakana i formira netkanu mrežu. Mlaznice mogu biti orijentisane perpendikularno na površinu nosača ili pod uglom kako bi obezbedile jedinstvena svojstva mreži. Mlaznice se mogu postaviti kako bi se konsolidovala mreža sa jedne strane, poželjno sa gornje strane ili i sa gornje i donje strane. Pritisak mlaznica može biti od 0,04 bara/kg/h/m do 15 bara/kg/h/m, poželjno 0,1 bara/kg/h/m do 10 bara/kg/h/m, i najpoželjnije 0,3 bara/kg/h/m do 4 bara/kg/h/m.
[0023] Primer izvođenja koji pokazuje raspored mlaznica kako bi se konsolidovala mreža sa obe strane šematski je pokazan na Sl. 1. Kao što je naznačeno na Sl. 1, vazduhom položena mreža uzeta direktno iz uređaja za formiranje vazduhom prenosi se nizom nosećih traka i izlaže se mlaznicama visokog pritiska naznačenim numeričkim redosledom. Mlaznice 11, 12 i 13 udaraju vrh mreže dok mlaznice 21 i 22 udaraju u suprotnu ili donju stranu. Šematske mlaznice predstavljaju grupu mlaznica duž širine mreže i grupe mlaznica mogu biti pozicionirane i uređene kako bi dale različitu kompletnost upletanja duž mreže. Stoga upletanje može biti po mustri ili nasumično u zavisnosti od predviđene krajnje upotrebe netkane mreže.
[0024] Nabiranje, mekoća i udobna ruka netkane mreže može se kontrolisati energijom koju isporučuju mlaznice visokog pritiska i brzinom putovanja mreže kroz opremu. U skladu sa predmetnim pronalaskom kontrolom i pritiska vode i brzine putovanja mreže kroz opremu za spunlace tehnologiju proizvodnje, kao i odsustvom lepkova, veziva ili vezivnih vlakana, može se dobiti netkana mreža koja ima različite stepene čvrstoće, mogućnosti upijanja, mekoće i debljine.
[0025] Jedinice za spunlace tehnologiju proizvodnje ili hidroupletanje dostupne su od Fleissner GmbH (Nemačka) i Andritz Perfojet (Francuska).
[0026] U jednoj varijaciji gornjeg osnovnog primera izvođenja, može se pripremiti i složiti više vazduhom položenih mreža pre primene spunlace tehnologije proizvodnje kako bi bile proizvedene deblje netkane mreže. Respektivni složeni slojevi mogu biti od istog sastava vlakana ili mogu imati različite sastave odabrane za predviđenu krajnju upotrebu netkane mreže. U svakom takvom mogućem primeru izvođenja, upletanje se može postići promenom pritiska vodenog mlaza i brzine putovanja mreže kroz jedinicu za spunlace tehnologiju proizvodnje. Ne koriste se veziva, lepkovi ili vezivna vlakna.
[0027] Nakon primene spunlace tehnologije proizvodnje vlažna netkana mreža može se osušiti i namotati za transport i skladištenje. U dodatnom primeru izvođenja, pre sušenja, upletena mreža se može utisnuti bilo procesom hidroutiskivanja ili termičkim utiskivanjem.
[0028] Osnovna težina netkane mreže može biti od 20 g/m<2>do 100 g/m<2>, poželjno, 40 g/m<2>do 80 g/m<2>za netkanu mrežu debljine od 0,25 mm do 2 mm. Međutim, kada se slaže više vazduhom položenih mreža, osnovna težina i debljina možda neće biti u ovim opsezima. Osnovna težina može varirati kontrolom varijabli procesa opisanih i za operacije polaganja vazduhom i za operacije spunlace tehnologije proizvodnje i drugih varijabli procesa konvencionalno poznatih stručnjaku u predmetnoj tehnologiji.
[0029] Netkane mreže u skladu sa predmetnim pronalaskom imaju profile čvrstoće koji su višesmerniji od nekih konvencionalno dostupnih netkanih mreža. Odnos zatezne čvrstoće u vlažnom stanju u pravcu mašine (MD) prema pravcu poprečno od mašine (CD) je manji od 3. Kao što je pokazano u tabeli sa Sl. 2, JHI proizvodi u skladu se pronalaskom bez lepka, veziva ili vezivnih vlakana, imaju značajno nižu osnovnu težinu nego uporedne komercijalno dostupne maramice, a ipak imaju slične vrednosti MD i CD zatezne čvrstoće. Takvo svojstvo je posebno iznenađujuće zbog toga što je poznato da je CD zateznu čvrstoću u vlažnom stanju teško dobiti kod proizvoda koji ispunjavaju standardne smernice za pogodnost da budu odloženi u toalet.
[0030] U posebnom poželjnom primeru izvođenja, proizvod koji je pogodan za odlaganje u toalet je napravljen u skladu sa predmetnim pronalaskom sa sastavom od oko 75% po težini vlakana defibrirane drvne pulpe koja imaju dužinu od 3,5 mm ili manju i 25% po težini liocela koji ima vlakna od 8 mm ili veća. Vazduhom položena mreža je hidroupletena pod pritiskom mlaza od 0,35 bara/kg/h/m do 2,1 bara/kg/h/m. CD zatezna čvrstoća u vlažnom stanju netkane mreže je najmanje 5,0 N/5 cm i odnos MD/CD je manji od 3. Ova netkana mreža ispunjava standarde ispitivanja za pogodnost da bude odložena u toalet kao što su navedeni u izdanju EDANA dokumenta smernice za procenu pogodnosti za odlaganje u toalet netkanih potrošačkih proizvoda iz jula 2009. godine. Važno je da je ovaj proizvod prošao test gradske kanalizacione pumpe, pri čemu manje od 10% svih tačaka podataka izmerenih u 5 ukupnih serija od 60 maramica svaka može da ima povećanje snage za više od 10%, i poželjno manje od 10% izaziva povećanje snage od 10%.
[0031] U još jednom posebnom primeru izvođenja koji ima veću čvrstoću, netkana mreža se priprema u skladu sa postupkom predmetnog pronalaska sa homogenom smešom od oko 50% po težini vlakana defibrirane drvne pulpe koja imaju dužinu od 3,5 mm ili manju i oko 50% po težini viskoze koja ima vlakna od 8 mm ili veća. Vazduhom položena mreža je hidroupletena pod pritiskom mlaza od 0,3 bara/kg/h/m do 15 bara/kg/h/m, poželjno 0,4 bara/kg/h/m do 6 bara/kg/h/m. CD zatezna čvrstoća u vlažnom stanju netkane mreže je najmanje 12 N/5 cm i odnos MD/CD je manji od 3. Značajno, svojstvo linjanja ovog proizvoda je značajno niže od komercijalnih proizvoda koji se trenutno upotrebljavaju kao bebi maramice ili maramice za čišćenje čvrste površine.
Claims (17)
1. Postupak za proizvodnju netkane mreže, koji sadrži:
pripremu homogene smeše koja se sastoji od defibrirane drvne pulpe i štapel vlakana koja su bilo viskoza ili liocel;
propuštanje homogene smeše kroz perforirani rotirajući cilindar na foraminozni nosač;
formiranje vazduhom smeše kako bi se dobila najmanje jedna homogena vazduhom položena mreža;
hidroupletanje vazduhom položene mreže kako bi se konsolidovala mreža najmanje na jednoj strani; i
sušenje hidroupletene mreže kako bi se dobila netkana mreža;
naznačen time što
se formiranje vazduhom i hidroupletanje sprovode u kontinuiranoj operaciji, sadržaj defibrirane drvne pulpe u smeši nije manji od 50% po težini i sadržaj štapel vlakana nije veći od 50% po težini,
ne koriste se vezivo, lepak ili vlakna za termičko vezivanje,
dužina vlakna defibrirane drvne pulpe nije veća od 3,5 mm,
dužina vlakna štapel vlakana nije manja od 8,0 mm,
osnovna težina netkane mreže je od 20 g/m<2>do 100 g/m<2>, i
debljina netkane mreže je od 0,25 mm do 2 mm.
2. Postupak u skladu sa patentnim zahtevom 1, naznačen time što je sadržaj defibrirane drvne pulpe u homogenoj smeši najmanje 75% po težini.
3. Postupak u skladu sa patentnim zahtevom 1, naznačen time što je osnovna težina od 40 g/m<2>do 60 g/m<2>.
4. Postupak u skladu sa patentnim zahtevom 1, naznačen time što je defibrirana drvna pulpa sulfitna pulpa dobijena sulfitnim pulpovanjem.
5. Postupak prema patentnom zahtevu 1, naznačen time što je vazduhom položena mreža hidroupletena kako bi se konsolidovala mreža sa obe strane.
6. Postupak prema patentnom zahtevu 1, naznačen time što je primenjen pritisak hidroupletanja od 0,04 bara/kg/h/m do 15 bara/kg/h/m.
7. Postupak prema patentnom zahtevu 6, naznačen time što je primenjen pritisak hidroupletanja od 0,3 bara/kg/h/m do 4 bara/kg/h/m.
8. Postupak u skladu sa patentnim zahtevom 1, koji dodatno sadrži: utiskivanje hidroupletene mreže; naznačen time što je operacija utiskivanja kontinuirana sa formiranjem vazduhom i hidroupletanjem.
9. Postupak u skladu sa patentnim zahtevom 1, naznačen time što se formiranje vazduhom vazduhom položene mreže sprovodi u jednom uređaju za formiranje vazduhom.
10. Postupak u skladu sa patentnim zahtevom 1, naznačen time što se formiranje vazduhom vazduhom položene mreže sprovodi u više od jednog uređaja za formiranje vazduhom i sadržaj vlakana svake mreže je isti.
11. Postupak u skladu sa patentnim zahtevom 1, naznačen time što se formiranje vazduhom vazduhom položene mreže sprovodi u više od jednog uređaja za formiranje vazduhom i sadržaj vlakana najmanje jedne mreže je različit od sadržaja vlakana druge mreže.
12. Postupak u skladu sa patentnim zahtevom 1, naznačen time što se vazduhom položena mreža direktno formira na nosaču uređaja za formiranje vazduhom bez izvođenja prekursorske mreže ili inkorporisanja mreže od kontinuiranog filamenta.
13. Postupak u skladu sa patentnim zahtevom 1, naznačen time što je pritisak hidroupletanja vazduhom položene mreže od 0,35 bara/kg/h/m do 15 bara/kg/h/m.
14. Postupak u skladu sa patentnim zahtevom 13, naznačen time što je odnos zatezne čvrstoće u pravcu mašine (MD) prema zateznoj čvrstoći u pravcu prerpendikularnom (CD) na pravac mašine (MD/CD) manji od 3.
15. Netkana mreža dobijena postupkom u skladu sa patentnim zahtevom 1, naznačena time što netkana mreža sadrži:
75% po težini defibrirane drvne pulpe; i
25% po težini liocela;
1
pri čemu
osnovna težina netkane mreže je od 40 g/m<2>do 60 g/m<2>,
odnos zatezne čvrstoće u pravcu mašine (MD) prema zateznoj čvrstoći u pravcu (CD) perpendikularnom na pravac mašine (MD/CD) je manji od 3,
CD zatezna čvrstoća u vlažnom stanju je najmanje 5 N/5 cm, i
netkana mreža je proizvod koji je pogodan za odlaganje u toalet kao što je definisano u skladu sa izdanjem EDANA dokumenta smernice za procenu pogodnosti za odlaganje u toalet netkanih potrošačkih proizvoda iz jula 2009. godine.
16. Netkana mreža dobijena postupkom u skladu sa patentnim zahtevom 1, naznačena time što netkana mreža sadrži:
oko 50% po težini defibrirane drvne pulpe; i
oko 50% po težini viskoze;
pri čemu
osnovna težina netkane mreže je od 40 g/m<2>do 60 g/m<2>,
odnos zatezne čvrstoće u pravcu mašine (MD) prema zateznoj čvrstoći u pravcu (CD) perpendikularnom na pravac mašine (MD/CD) je manji od 3,
CD zatezna čvrstoća u vlažnom stanju je najmanje 12 N/5 cm.
17. Maramica za čišćenje, koja sadrži:
netkanu mrežu u skladu sa patentnim zahtevom 15; i
najmanje jedno odabrano iz grupe koja se sastoji od agensa za čišćenje, agensa za sterilizaciju, agensa za dezodorisanje, dezinfektanta, agensa za hidrataciju i agensa za uklanjanje kozmetike.
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