JPH0459352A - ゴム押出品の製造方法 - Google Patents

ゴム押出品の製造方法

Info

Publication number
JPH0459352A
JPH0459352A JP2172894A JP17289490A JPH0459352A JP H0459352 A JPH0459352 A JP H0459352A JP 2172894 A JP2172894 A JP 2172894A JP 17289490 A JP17289490 A JP 17289490A JP H0459352 A JPH0459352 A JP H0459352A
Authority
JP
Japan
Prior art keywords
adhesive layer
rubber
cloth
extrusion product
extrusion
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
JP2172894A
Other languages
English (en)
Inventor
Tadanobu Iwasa
忠信 岩佐
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Toyoda Gosei Co Ltd
Original Assignee
Toyoda Gosei Co Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Toyoda Gosei Co Ltd filed Critical Toyoda Gosei Co Ltd
Priority to JP2172894A priority Critical patent/JPH0459352A/ja
Priority to CA002044532A priority patent/CA2044532C/en
Priority to US07/720,627 priority patent/US5123988A/en
Priority to GB9114062A priority patent/GB2246976B/en
Priority to DE4121552A priority patent/DE4121552C2/de
Publication of JPH0459352A publication Critical patent/JPH0459352A/ja
Pending legal-status Critical Current

Links

Classifications

    • BPERFORMING OPERATIONS; TRANSPORTING
    • B32LAYERED PRODUCTS
    • B32BLAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
    • B32B25/00Layered products comprising a layer of natural or synthetic rubber
    • B32B25/10Layered products comprising a layer of natural or synthetic rubber next to a fibrous or filamentary layer
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C65/00Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor
    • B29C65/02Joining or sealing of preformed parts, e.g. welding of plastics materials; Apparatus therefor by heating, with or without pressure
    • B29C65/022Particular heating or welding methods not otherwise provided for
    • B29C65/028Particular heating or welding methods not otherwise provided for making use of inherent heat, i.e. the heat for the joining comes from the moulding process of one of the parts to be joined
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/09Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels
    • B29C48/11Articles with cross-sections having partially or fully enclosed cavities, e.g. pipes or channels comprising two or more partially or fully enclosed cavities, e.g. honeycomb-shaped
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/03Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor characterised by the shape of the extruded material at extrusion
    • B29C48/12Articles with an irregular circumference when viewed in cross-section, e.g. window profiles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/15Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor incorporating preformed parts or layers, e.g. extrusion moulding around inserts
    • B29C48/154Coating solid articles, i.e. non-hollow articles
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
    • B29C48/16Articles comprising two or more components, e.g. co-extruded layers
    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
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    • B29C48/18Articles comprising two or more components, e.g. co-extruded layers the components being layers
    • B29C48/22Articles comprising two or more components, e.g. co-extruded layers the components being layers with means connecting the layers, e.g. tie layers or undercuts
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/01General aspects dealing with the joint area or with the area to be joined
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    • B29C66/10Particular design of joint configurations particular design of the joint cross-sections
    • B29C66/11Joint cross-sections comprising a single joint-segment, i.e. one of the parts to be joined comprising a single joint-segment in the joint cross-section
    • B29C66/112Single lapped joints
    • B29C66/1122Single lap to lap joints, i.e. overlap joints
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/50General aspects of joining tubular articles; General aspects of joining long products, i.e. bars or profiled elements; General aspects of joining single elements to tubular articles, hollow articles or bars; General aspects of joining several hollow-preforms to form hollow or tubular articles
    • B29C66/51Joining tubular articles, profiled elements or bars; Joining single elements to tubular articles, hollow articles or bars; Joining several hollow-preforms to form hollow or tubular articles
    • B29C66/53Joining single elements to tubular articles, hollow articles or bars
    • B29C66/532Joining single elements to the wall of tubular articles, hollow articles or bars
    • B29C66/5326Joining single elements to the wall of tubular articles, hollow articles or bars said single elements being substantially flat
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
    • B29C66/712General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined the composition of one of the parts to be joined being different from the composition of the other part
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/721Fibre-reinforced materials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
    • B29C66/727General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined being porous, e.g. foam
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/72General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the structure of the material of the parts to be joined
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/73General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/739General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset
    • B29C66/7392General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the intensive physical properties of the material of the parts to be joined, by the optical properties of the material of the parts to be joined, by the extensive physical properties of the parts to be joined, by the state of the material of the parts to be joined or by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of the parts to be joined being a thermoplastic or a thermoset characterised by the material of at least one of the parts being a thermoplastic
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    • B32LAYERED PRODUCTS
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    • B32B5/02Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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    • B32B7/04Interconnection of layers
    • B32B7/12Interconnection of layers using interposed adhesives or interposed materials with bonding properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
    • B60J10/00Sealing arrangements
    • B60J10/15Sealing arrangements characterised by the material
    • B60J10/16Sealing arrangements characterised by the material consisting of two or more plastic materials having different physical or chemical properties
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B60VEHICLES IN GENERAL
    • B60JWINDOWS, WINDSCREENS, NON-FIXED ROOFS, DOORS, OR SIMILAR DEVICES FOR VEHICLES; REMOVABLE EXTERNAL PROTECTIVE COVERINGS SPECIALLY ADAPTED FOR VEHICLES
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    • B60J10/30Sealing arrangements characterised by the fastening means
    • B60J10/34Sealing arrangements characterised by the fastening means using adhesives
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
    • B29C48/00Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
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    • B29C48/17Articles comprising two or more components, e.g. co-extruded layers the components having different colours
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
    • B29CSHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
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    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
    • B29C66/71General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material characterised by the composition of the plastics material of the parts to be joined
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    • B29WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
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    • B29C66/00General aspects of processes or apparatus for joining preformed parts
    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
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    • B29C66/70General aspects of processes or apparatus for joining preformed parts characterised by the composition, physical properties or the structure of the material of the parts to be joined; Joining with non-plastics material
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y10TECHNICAL SUBJECTS COVERED BY FORMER USPC
    • Y10TTECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION
    • Y10T428/00Stock material or miscellaneous articles
    • Y10T428/24Structurally defined web or sheet [e.g., overall dimension, etc.]
    • Y10T428/2419Fold at edge
    • Y10T428/24198Channel-shaped edge component [e.g., binding, etc.]

Landscapes

  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Textile Engineering (AREA)
  • Extrusion Moulding Of Plastics Or The Like (AREA)
  • Seal Device For Vehicle (AREA)
  • Laminated Bodies (AREA)

Abstract

(57)【要約】本公報は電子出願前の出願データであるた
め要約のデータは記録されません。

Description

【発明の詳細な説明】 〈産業上の利用分野〉 本発明は、押出品本体がEPDM製のゴム押出品の製造
方法に関する。特に、ウェザストリップトリム等の自動
車内装ゴム製品の意匠面を布目に仕上げるのに好適なゴ
ム押出品の製造方法に関する。
本明細書で使用するポリマー・可塑剤略号の一覧を下記
に示す。
NBR・・・ニトリルゴム、 EPDM・・・エチレンプロピレンゴム(vfL黄加硫
可能タイプ)、 SBR・・・スチレンブタジェンゴム、〈従来の技術〉 ここでは、ゴム押出品としてドアウェザストリップを例
に採り説明するが、これらに限られるものではない。
ウェザストリップ本体(押出品本体)は、通常、耐候性
・耐オゾン性・耐熱性等の見地からEPDM製であるも
のが多い。
そして、昨今の自動車におりる意匠性向」−要求の高ま
りから、ウェザストリップの意匠面に、内装と同様な布
調に仕上げたい場合がある。このような場合、意匠面に
布類を貼着して行なう方法がある(実開昭62−886
55号公報等参照)。
〈発明が解決しようとする課題〉 しかし、上記方法では、ゴム押出品の意匠面を布調に仕
上げるには、加硫後のゴム押出品の意匠面をパフ仕上げ
、脱脂処理、プライマー塗布、接着剤塗布、布類貼着、
接着剤硬化等の多くの工数を必要とし、生産性が良好で
なかった。
本発明は、上記にかんがみて、EPDM製のゴム基体の
意匠面上に、布類を貼着してゴム押出品を布調に仕上げ
るのを生産性良好に行なうことができるゴム押出品の製
造方法を提供することを目的とする。
く課題を解決するための手段〉 本発明のゴム押出品の製造方法は、上記課題を、下記構
成により解決するものである。
押出品本体がEPDM製であるゴム押出品において、ゴ
ム基体の意匠面上に、布類を貼着してゴム押出品の意匠
面を布調に仕上げるゴム押出品の製造方法において、 前記ゴム基体の前記意匠面に、NBR:40〜80重量
%、EPDM:20〜60重量%、及びSBR:O〜3
・5重量%のブレンドゴムまたはそのゴム配合物からな
る第1接着剤層を形成して前記押出品本体を押出し、 該押出品本体を加硫工程を通過させた後に、裏面に熱可
塑性樹脂系の第2接着剤層が形成された帯布を圧着し、
第2接着剤層を第1接着剤層に熱融着させて、前記帯布
のゴム押出品への貼着一体化を完了する、ことを特徴と
する。
く手段の詳細な説明〉 以下本発明の手段について詳細に説明をする。
なお、以下の説明で配合単位を示す1%」、1部」は、
特にことわらない限り重量単位である。
(1)本発明の方法は、基本的には、押出品本体1がE
PDM製であるゴム押出品において、ゴム基体、面倒で
はソリッドゴム部3の意匠面り上に、帯布9を貼着して
ゴム押出品の意匠面りを布調に仕上げるゴム押出品の製
造方法にある。
面倒では、押出品本体lがそれぞれEPDM製のソリッ
ドゴム部3とスポンジゴム部5とからなるドアウェザス
トリップである。
ここでEPDMとは、エチレン、プロピレンに第三成分
としてエチリデンノルボルネン、ジシクロペンタジェン
、1,4−へキサジエン等の非共役ジエンを微量添加し
、共重合させて側鎖に二重結合を導入し硫黄加硫可能と
したものである。そして、当該ポリマーには、通常、補
強性充填剤(カーボンブラック又はホワイトカーボン)
、可塑剤、滑剤、加硫系薬剤等の副資材を配合する。
第1・2表に本発明で使用可能なEPDMソリッドゴム
・スポンジゴム配合物の処方をそれぞれ示す。
(2)本発明の製造方法の、第1の特徴は、ソリッドゴ
ム部(ゴム基体)3の意匠面りに、下記特定のブレンド
ゴムまたはそのゴム配合物からなる第1接着剤層7を形
成して押出品本体1を押出す、即ち、ウェザストリップ
本体1のソリッド・スポンジゴム部3.5および第1接
着剤層7を各材料を使用して共押出しする。即ち、ソリ
ッド・スポンジゴム部用および第1接着剤層用の各押出
機11.12および13を多色押出ヘッド15に接続し
て共押出を行なう、上記押出ヘッド15の手前には、イ
ンサート2の繰り出しロール16が配されている。
上記ブレンドゴムは、NBR・40〜80%、EPDM
:20〜60%、及びsBR:0〜35%の組成からな
るものである。 当該ブレンドゴムは、特開昭62−1
72043号公報で開示されているものと重複するもの
であり、通常、乳化重合法により調製したものを使用す
る。
■NBRが40%未満では、第2接着剤層(熱可塑性樹
脂系)8との密着性に問題を生じ、80%を超えるとE
PDM製のソリッドゴム部との密着性および耐オゾン性
が悪い。
■EPDMが20%未満では、耐オゾン性が悪く、60
%を超えると熱可塑性樹脂系の第2接着材層8との密着
性に問題を生じる。
■SBRが、35%を超えると熱可塑性樹脂系の第2接
着剤層8との密着性が悪くなるとともに、耐オゾン性も
悪くなる。なお、SBRは0%でもよいが、2%以上混
合した場合は、ソリッドゴム部(EPDM基体)との接
着性が増大して望ましい。
■上記ブレンドゴムには、通常、補強性充填剤(カーボ
ンブラックまたホワイトカーボン)、可塑剤、滑剤、加
硫系薬剤、必要により着色剤等の副資材を配合する。 
第3表に、本発明で使用可能なカーボンブラック配合系
のソリッドゴム・スポンジゴム系の各配合処方を示す、
このとき、第1接着剤層7の厚みを0.5 am未満の
薄層として、ソリッドゴム部3からの加硫剤等の副資材
の移行が期待できるようにしておけば、副資材の配合が
不要となり望ましい。
■上記第1接着剤層7の厚みは、0.1〜2ml11と
するsO,1ms+未満では、接着剤層の作用を奏し難
く、211IImを超えると、材料費アップになるとと
もに、ソリッドゴム部の特性が失われ望ましくない(3
)上記押出品本体1を、加硫工程を通過させて、第1接
着剤層7を押出品本体1とともに加硫させる。
園側では、加硫工程は、UHFHF槽上1AV槽2槽上
2らなる。加硫条件は、通常、200℃×3〜10分で
ある。
(4)続いて、加硫工程を経た押出品本体1の前記第1
接着剤層7上に、予め第2接着剤層8が裏打ちされた帯
布を圧着する。
■上記帯布9の種類は、織布、不織布等、特に限定され
ない。また、帯布の構成繊維の種類も、特に限定されず
、通常、耐候性、耐摩耗性、経済性等の見地から、ポリ
エステル繊維、ナイロン繊維等とする。
■上記第2接着剤層8は、上記帯布9の構成繊維に応じ
て、通常同系の熱可塑性樹脂からなるものを選択する0
例えば、帯布9がポリエステル繊維からなる場合は、接
着剤としては、熱可塑性ポリエステル系の“ケミットR
−248” (■東し製造・販売)等が使用可能である
■裏打ちは、塗布又はフィルム状のものを熱圧着して行
なう、第2接着剤層8の厚みは、20〜100μmとす
る。20μm未満では十分な接着強度を得がたく、10
0μmを超えると、接着強度の増大が望めないばかりか
、むしろ低下し、材料費も増大する。
■上記圧着工程は、園側では、帯布繰出ロール18から
繰り出される帯布9を、圧着ロール対19により第2接
着剤層8上に圧着することにより行なう、また、圧着工
程は、通常、加硫工程直後に行なうため、加硫工程の余
熱で、第2接着剤層8が第1接着剤層7に熱融着する。
なお、熱効率を重視しない時は、後工程で、第1接着剤
層7及び/又は第2接着剤層8を加熱して熱融着させて
もよい。
■帯布圧着後は、園側の如く、水冷工程および曲げ工程
を通過させ、第3図に示すようなウェザストリップに加
工する。
この発明の製造方法の場合、ウェザストリップブの押出
し・加硫の連続工程の適用が可能となり、生産性が良好
となる。すなわち、第1接着剤層7を具備した押出品本
体1の押出し・加硫工程を経た後、第2接着剤層8が予
め裏打ちされた帯布9を第1接着剤層7上に圧着して熱
融着するだけでよい。
なお、本発明の製造方法は、前述の第2〜3図に示すウ
ェザストリップばかりでなく、第4〜9図に示すような
種々のタイプのウェザストリップにも適用可能なもので
ある。
〈発明の作用・効果〉 本発明のゴム押出品の製造方法は、上記の如く、押出品
本体がEPDM製であるゴム押出品において、ゴム基体
の意匠面上に、布類な貼着してゴム押出品の意匠面を布
調に仕上げる製造方法において、ゴム基体の意匠面に、
NBR: 40〜80%、EPDM:20〜60%、及
びSBR:0〜35%のブレンドゴムまたはそのゴム配
合物からなる第1接着剤層を形成して押出品本体を押出
し、該押出品本体を加硫工程を通過させた後に、裏面に
熱可塑性樹脂系の第2接着剤層が形成された帯布を圧着
し、第2接着剤層を第1接着剤層に熱融着させて、前記
帯布のゴム押出品への貼着一体化を完了する、ことを特
徴とする構成であるため下記のような作用・効果を奏す
る。
従来、ゴム押出品の意匠面に、布調仕上げを行なうには
、加硫後のゴム押出品の意匠面をパフ仕上げ、脱脂処理
、ブライマー塗布、接着剤塗布、布類貼着、接着剤硬化
等の多くの工数を必要とした。
この従来方法に対し、本発明の方法は、第1接着剤層7
を具備した押出品本体1の押出し、加硫工程を通過させ
た後、第2接着剤層8が裏打ちされた帯布9を第1接着
剤層7上に圧着して熱融着させるだけでよく、生産性が
格段に向上する。
そして、この第1接着剤層7は、押出品本体のゴム基体
3に、第2接着剤層8は第1接着剤層7に、帯布9は第
2接着剤層8に、それぞれ強力に接着し、後述の実施例
で示す如く、十分に実用強度を有している。
また、押出方向で所定長ずつ所定色を交互に配する具な
る布調を仕上げたい場合、又は、押出方向にパラレルに
具なる布調を仕上げた場合等も、それぞれ、第2接着剤
層s上にパラレル又は交互に帯布を圧着するだけでよく
、生産性良好である〈実施例〉 以下、本発明の方法における、押出品本体と帯布との接
着強度を確認するために行なった実施例・比較例につい
て説明をする。
クロスヘツド形の押出機(仕様ニジリンダ径60mmψ
、圧縮比1.5)を使用してソリッドゴム部3・スポン
ジゴム部5および第1接着剤層7をそれぞれ形成する第
1・2・3表の各配合処方のゴム材料を使用して、第2
図に示す断面のウェザストリップ(但し、第2接着剤層
8および帯布9を除く、第1接着剤層厚み:0.4vi
)を押出し後(条件;押出速度5m/分)、該押出物な
HAV槽に搬入し、200℃×10分の条件で、本体1
および第1接着剤層8の加硫をおこなう、該加硫後の押
出物が熱い内に、第2接着剤層(熱可塑性樹脂系)8が
裏打ちされたポリエステル繊維製織布(平織)からなる
帯布(幅:40mm、厚み:2mmt)9を圧着し、第
2接着剤層8と第1接着剤層7とを熱融着させる。その
後、押出物を冷却して実施例の製品(試験品)を得た。
こうして調製した実施例について室温で24h放置後、
帯布9の基材(ゴム押出品)に対する接着強さを、布片
9を把持して、180°剥離試験(引張速度;10cm
/分)で測定したところ、剥離強度は、第1接着剤層が
ソリッドゴム処方の場。
合は、2.3 kg/cm  (第2接着剤層破壊)で
あった、なお、スポンジゴム処方の場合は、1. Ok
g/am (基材破壊)であった。
第  1 表 (単位:重量部) ※日本合成ゴム■製造 第 表 (単位: 重量部) ※日本合成ゴム−製造
【図面の簡単な説明】
第1図は本発明のゴム押出品の製造方法を一例を示す概
略工程図、 第2図は本発明の方法で布調仕上げたウェザストリップ
の一例を示す断面斜視図、 第3図は第2図のウェザストリップのトリム部を曲げ加
工した断面斜視図、 第4〜9図はそれぞれ本発明を適用可能な各種タイプの
ウェザストリップを示す断面図である。 1・・・ウェザストリップ本体、 3・・・ソリッドゴム部、 5・・・スポンジゴム部、 7−・第1接着剤層、 8・・・第2接着剤層、 9・・・帯布、 18・・・帯布繰り出しロール、 19・・・帯布圧着ロール、 22・・・熱風加硫槽(HAV槽) D・・・意匠面。 ※日本合成ゴム■製造 第 図 第 図 第 図 第 図 第 図 第 図

Claims (1)

  1. 【特許請求の範囲】 押出品本体がEPDM製のゴム押出品において、該ゴム
    基体の意匠面上に、布類を貼着してゴム押出品の意匠面
    を布調に仕上げるゴム押出品の製造方法において、 前記ゴム基体の前記意匠面に、NBR:40〜80重量
    %、EPDM:20〜60重量%、及びSBR:0〜3
    5重量%のブレンドゴムまたはそのゴム配合物からなる
    第1接着剤層を形成して前記押出品本体を押出し、 該押出品本体を加硫工程を通過させた後に、熱可塑性樹
    脂系の第2接着剤層が裏打ちされた帯布を圧着し、第2
    接着剤層を第1接着剤層に熱融着させて、前記帯布のゴ
    ム押出品への貼着一体化を完了する、 ことを特徴とするゴム押出品の製造方法。
JP2172894A 1990-06-29 1990-06-29 ゴム押出品の製造方法 Pending JPH0459352A (ja)

Priority Applications (5)

Application Number Priority Date Filing Date Title
JP2172894A JPH0459352A (ja) 1990-06-29 1990-06-29 ゴム押出品の製造方法
CA002044532A CA2044532C (en) 1990-06-29 1991-06-13 Process of producing a rubber-extruded article
US07/720,627 US5123988A (en) 1990-06-29 1991-06-25 Process of producing a rubber-extruded article
GB9114062A GB2246976B (en) 1990-06-29 1991-06-28 Process of producing a rubber-extruded article
DE4121552A DE4121552C2 (de) 1990-06-29 1991-06-28 Verfahren zur Herstellung eines Gummi-Strangpreßerzeugnisses und Kraftfahrzeug-Dichtungsleiste

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
JP2172894A JPH0459352A (ja) 1990-06-29 1990-06-29 ゴム押出品の製造方法

Publications (1)

Publication Number Publication Date
JPH0459352A true JPH0459352A (ja) 1992-02-26

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ID=15950305

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Country Link
US (1) US5123988A (ja)
JP (1) JPH0459352A (ja)
CA (1) CA2044532C (ja)
DE (1) DE4121552C2 (ja)
GB (1) GB2246976B (ja)

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JP2008201309A (ja) * 2007-02-21 2008-09-04 Toyoda Gosei Co Ltd ウエザストリップ及びその製造方法

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DE4121552C2 (de) 1993-12-09
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US5123988A (en) 1992-06-23
GB2246976B (en) 1993-09-01
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CA2044532A1 (en) 1991-12-30
CA2044532C (en) 1994-07-26

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